Tag Archive for: West Virginia

Erica Jackson

Mapping the Petrochemical Build-Out Along the Ohio River

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New maps show the build-out of oil and gas infrastructure that converts the upper Ohio River Valley’s fracked gas into petrochemical products

In 2004, Range Resources purchased land in Washington County, Pennsylvania and “fracked” the first well in the Marcellus Shale, opening the flood gates to a wave of natural gas development.

Since then, oil and gas companies have fracked thousands of wells in the upper Ohio River Valley, from the river’s headwaters in Pennsylvania, through Ohio and West Virginia, and into Kentucky.

Industry sold natural gas as a “bridge fuel” to renewable energy, but 15 years since the first fracked Marcellus well, it’s clear that natural gas is more of a barrier than a bridge. In fact, oil and gas companies are not bridging towards clean energy at all, but rather investing in the petrochemical industry- which converts fracked gas into plastic.

This article dives into the expanding oil, gas, and petrochemical industry in the Ohio River Valley, with six maps and over 16,000 data points detailing the build-out of polluting infrastructure required to make plastic and other petrochemical products from fossil fuels.

Download the maps

 

Unconventional and Injection Wells

 

Pipelines

 

Natural Gas and NGL Storage

 

Oil and Gas Processing

 

Petrochemical Processing and Manufacturing

 

Oil, Gas, and Petrochemical Map

 

Fracking for plastic

The petrochemical industry is expanding rapidly, with $164 billion planned for new infrastructure in the United States alone. Much of the build-out involves expanding the nation’s current petrochemical hub in the Gulf Coast, yet industry is also eager to build a second petrochemical hub in the Ohio River Valley.

The shale rock below the Ohio River Valley releases more than methane gas used for energy. Fracked wells also extract natural gas liquids (NGLs) which the petrochemical industry manufactures into products such as plastic and resins. Investing in the petrochemical industry is one way to capitalize on gases that would otherwise be released to the atmosphere via venting and flaring. As companies continue to spend billions more on drilling than they’re bringing in, many are looking towards NGLs as their saving grace.

These maps look at a two-county radius along the upper Ohio River where industry is most heavily concentrated.

Step 1. Extraction

The petrochemical lifecycle begins at the well, and there are a lot of wells in the Ohio River Valley. The majority of the natural gas produced here is extracted from the Marcellus and Utica Shale plays, which also contain “wet gas,” or NGLs, such as ethane, propane, and butane.

Rig in Greene County, PA. Photo by Ted Auch.

12,507

active, unconventional wells in the upper Ohio River Valley

Of particular interest to the petrochemical industry is the ethane in the region, which can be “cracked” into ethylene at high temperatures and converted into polyethylene, the most common type of plastic. The Department of Energy predicts that production of ethylene from ethane in the Appalachian Basin will reach 640,000 barrels a day by 2025 – that’s 20 times the amount produced in 2013.

In our first map, we attempted to show only active and unconventional (fracked) wells, a difficult task as states do not have a uniform definition for “unconventional” or “active.” As such, we used different criteria for each state, detailed below.

This map shows 12,660 wells, including:

  • 12,507 shale oil and gas wells:
    • 5,033 wells designated as “active” and “unconventional” in Pennsylvania
    • 2,971 wells designated as “drilled,” “permitted,” or “producing,” and are drilled in the Utica-Point Pleasant and Marcellus Shale in Ohio
    • 4,269 wells designated as “active” or “drilled” in the Marcellus Shale in West Virginia
    • 234 wells designated as “horizontal” and are not listed as abandoned or plugged in Kentucky
  • 153 Class II injection wells, which are used for the disposal of fracking wastewater
    • 2 in Pennsylvania
    • 101 in Ohio
    • 42 in West Virginia
    • 8 in Kentucky

The map also shows the Marcellus and Utica Shale plays, and a line demarcating the portions of these plays that contain higher quantities of wet gas. These wet gas regions are of particular interest to the petrochemical industry. Finally, the Devonian-Ohio Shale play is visible as you zoom in.

View Map Full Screen | How FracTracker Maps Work

Step 2. Transportation

Burned hillside near Ivy Lane after the Revolution Pipeline Exploded

Site of the Revolution Pipeline explosion. Photo: Darrell Sapp, Post Gazette.

A vast network of pipelines transports the oil and gas from these wells to processing stations, refineries, power plants, businesses, and homes. Some are interstate pipelines passing through the region on their way to domestic and international markets.

A number of controversial pipeline projects cross the Ohio River Valley. Construction of the Mariner East II Pipeline is under criminal investigation, the Revolution Pipeline exploded six days after it came on line, protesters are blocking the construction of the Mountain Valley Pipeline, and the Atlantic Coast Pipeline is in the Supreme Court over permits to cross the Appalachian Trail.

Accurate pipeline data is not typically provided to the public, ostensibly for national security reasons.  The result of this lack of transparency is that residents along the route are often unaware of the infrastructure, or whether or not they might live in harm’s way. While pipeline data has improved in recent years, much of the pipeline data that exists remains inaccurate. In general, if a route is composed of very straight segments throughout the rolling hills of the Upper Ohio River Valley, it is likely to be highly generalized.

The pipeline map below includes:

  • natural gas interstate and intrastate pipelines
  • 8 natural gas liquid pipelines
  • 7 petroleum product pipelines
  • 3 crude oil pipelines
  • 18 pipeline projects that are planned or under construction for the region, including 15 natural gas pipelines and 3 natural gas liquids pipelines. To view a spreadsheet of these pipelines, click here.

View Map Full Screen | How FracTracker Maps Work

Step 3. Oil and Gas Transport and Processing

Pipelines transport oil and the natural gas stream to an array of facilities. Compressor stations and pumping stations aid the movement of the products through pipelines, while processing stations separate out the natural gas stream into its different components, including NGLs, methane, and various impurities.

At this step, a portion of the extracted fossil fuels are converted into sources of energy: power plants can use the methane from the natural gas stream to produce electricity and heat, and oil refineries transform crude oil into products such as gasoline, diesel fuel, or jet fuel.

A separate portion of the fuels will continue down the petrochemical path to be converted into products such as plastics and resins. Additionally, a significant portion of extracted natural gas leaks unintentionally as “fugitive emissions” (an estimated 2-3%) or is intentionally vented into the atmosphere when production exceeds demand.

This map shows 756 facilities, including:

  • 29 petroleum and natural gas power plants
    • 3 electric utilities
    • 24 independent power producers
    • 1 industrial combined heat and power (CHP) plant
    • 1 industrial power producer (non CHP)
  • 10 pumping stations, which assist in the transmission of petroleum products in pipelines
  • 645 compressor stations to push natural gas through pipelines
  • 21 gas processing plants which separate out NGLs, methane, and various impurities from the natural gas stream
  • 46 petroleum terminals, which are storage facilities for crude and refined petroleum products, often adjacent to intermodal transit networks
  • 3 oil refineries, which convert crude oil into a variety of petroleum-based products, ranging from gasoline to fertilizer to plastics
  • 2 petroleum ports, which are maritime ports that process more than 200 short tons (400,000 pounds) of petroleum products per year

*A small portion of these facilities are proposed or in construction, but not yet built. Click on the facilities for more information. 

View map full screen | How FracTracker Maps Work

Step 4. Storage

After natural gas is extracted from underground, transported via pipeline, and separated into dry gas (methane) and wet gas (NGLs), its components are often pumped back underground for storage. With the expansion of the petrochemical industry, companies are eager to find opportunities for NGL storage.

Underground storage offers a steady supply for petrochemical manufacturers and allows industry to adapt to fluctuations in demand. A study out of West Virginia University identified three different types of NGL storage opportunities along the Ohio and Kanawha River valleys:

  1. Mined-rock cavern: Companies can mine caverns in formations of limestone, dolomite, or sandstone. This study focused on caverns in formations of Greenbrier Limestone.
  2. Salt cavern: Developing caverns in salt formations involves injecting water underground to create a void, and then pumping NGLs into the cavern.
  3. Gas field: NGLs can also be stored in natural gas fields or depleted gas fields in underground sandstone reservoirs.

Above-ground tanks offer a fourth storage option.

Natural gas and NGL storage contains many risks. These substances are highly flammable, and accidents or leaks can be fatal. A historically industrialized region, the Ohio River Valley is full of coal mines, pipelines, and wells (including abandoned wells with unknown locations). All of this infrastructure creates passages for NGLs to leak and can cause the land above them to collapse. As many of these storage options are beneath the Ohio River, a drinking water supply for over 5 million people, any leak could have catastrophic consequences.

Furthermore, there are natural characteristics that make the geology unsuitable for underground storage, such as karst geological formations, prone to sinkholes and caves.

Notable Storage Projects

Appalachia Development Group LLC is heading the development of the Appalachia Storage & Trading Hub initiative, “a regional network of transportation, storage and trading of Natural Gas Liquids and chemical intermediates.” The company has not announced the specific location for the project’s storage component. Funding for this project is the subject of national debate; the company applied for a loan guarantee through a federal clean energy program, in a move that may be blocked by Congress.

Energy Storage Ventures LLC plans to construct the Mountaineer NGL Storage facility near Clarington, Ohio along the Ohio River. This facility involves salt cavern storage for propane, ethane, and butane. To supply the facility, the company plans to build three pipelines beneath the Ohio River: two pipelines (one for ethane and one for propane and butane) would deliver NGLs to the site from Blue Racer Natrium processing plant. A third pipeline would take salt brine water from the caverns to the Marshall County chlorine plant (currently owned by Westlake Chemical Corp).

The storage map below shows potential NGL storage sites to feed petrochemical infrastructure as well as natural gas storage for energy production:

View Map Full Screen | How FracTracker Maps Work

Step 5. Petrochemical Manufacturing

While conventional oil and gas extraction has occurred in the region for decades, and fracking for 15 years, the recent petrochemical build-out adds an additional environmental and health burdens to the Ohio River Valley. Our final map represents the facilities located “downstream” in the petrochemical process which convert fossil fuels into petrochemical products.

An image of plastic pellets

Polyethylene pellets, also called nurdles, manufactured by ethane crackers. Image source.

Ethane Crackers

Much of the petrochemical build-out revolves around ethane crackers, which convert ethane from fracked wells into small, polyethylene plastic pellets. They rely on a regional network of fracking, pipelines, compressor stations, processing stations, and storage to operate.

In 2017, Royal Dutch Shell began construction on the first ethane cracker to be built outside of the Gulf Coast in 20 years. Located in Beaver County, Pennsylvania, this plant is expected to produce 1.6 million tons of polyethylene plastic pellets per year. In the process, it will release an annual 2.2 million tons of carbon dioxide (CO2).

A second ethane cracker has been permitted in Belmont County, Ohio. Several organizations, including the Sierra Club, Center for Biological Diversity, FreshWater Accountability Project, and Earthworks have filed an appeal against Ohio EPA’s issuance of the air permit for the PTTGC Ethane Cracker.

Shell Ethane Cracker

The Shell Ethane Cracker, under construction in Beaver County, is expected to produce 1.6 million tons of plastic per year. Photo by Ted Auch, aerial assistance provided by LightHawk.

Methanol plants also convert part of the natural gas stream (methane) into feedstock for a petrochemical product (methanol). Methanol is commonly used to make formaldehyde, a component of adhesives, coatings, building materials, and many other products. In addition to methanol plants and ethane crackers, the map below also shows the facilities that make products from feedstocks, such as fertilizer (made from combining natural gas with nitrogen to form ammonia, the basis of nitrogen fertilizer), paints, and of course, plastic.

These facilities were determined by searching the EPA’s database of industrial sites using the North American Industry Classification System (NAICS).

In total, we mapped 61 such facilities:

  • 2 methanol plants (both in construction)
  • 3 ethane crackers (one in construction, one under appeal, and one uncertain project)
  • 12 petrochemical manufacturing facilities (NAICS code 32511)
  • 31 plastic manufacturing facilities
    • 2 plastic bag and pouch manufacturing facilities (NAICS code 326111)
    • 2 plastic packaging materials and unlaminated film and sheet manufacturing facilities (NAICS code 32611)
    • 2 plastic packaging film and sheet (including laminated) manufacturing facilities (NAICS code 326112)
    • 1 unlaminated plastic film and sheet (except packaging) manufacturing facility (NAICS code 326113)
    • 1 unlaminated plastics profile shape manufacturing facility (NAICS code 326121)
    • 2 laminated plastics plate, sheet (except packaging), and shape manufacturing facilities (NAICS code 32613)
    • 21 facilities listed as “all other plastics product manufacturing” (NAICS code 326199)
  • 11 paint and coating manufacturing facilities (NAICS code 325510)
  • 2 nitrogenous fertilizer manufacturing facilities (NAICS code 325311)

View Map Full Screen | How FracTracker Maps Work

Visualizing the Build-Out

How are these facilities all connected? Our final map combines the data above to show the connections between the fossil fuel infrastructure. To avoid data overload, not all of the map’s features appear automatically on the map. To add features, view the map full screen and click the “Layers” tab in the top right tool bar.

View Map Full Screen | How FracTracker Maps Work

A better future for the Valley

The expansion of oil and gas infrastructure, in addition to the downstream facilities listed above, has rapidly increased in the last few years. According to the Environmental Integrity Project, regulatory agencies in these four states have authorized an additional 15,516,958 tons of carbon dioxide equivalents to be emitted from oil and gas infrastructure since 2012. That’s in addition to emissions from older oil and gas infrastructure, wells, and the region’s many coal, steel, and other industrial sites.

View the Environmental Integrity Project’s national map of emission increases here, which also includes permit documents for these new and expanding facilities.

The petrochemical build-out will lock in greenhouse gas emissions and plastic production for decades to come, ignoring increasingly dire warnings about plastic pollution and climate change. A recent report co-authored by FracTracker Alliance found that the greenhouse gas emissions across the plastic lifecycle were equivalent to emissions from 189 coal power plants in 2019 – a number that’s predicted to rise in coming years.

What does the petrochemical build out look like in the Ohio River Valley?

View the Album

 

But it doesn’t have to be this way. The oil and gas industry’s plan to increase plastic manufacturing capacity is a desperate attempt to stay relevant as fracking companies “hemorrhage cash” and renewable energy operating costs beat out those of fossil fuels. Investing instead in clean energy, a less mechanized and more labor intensive industry, will offer more jobs and economic opportunities that will remain relevant as the world transitions away from fossil fuels.

In fact, the United States already has more jobs in clean energy, energy efficiency, and alternative vehicles than jobs in fossil fuels. It’s time to bring these opportunities to the Ohio River Valley and bust the myth that Appalachian communities must sacrifice their health and natural resources for economic growth.

People gather at the headwaters of the Ohio River to advocate for the sustainable development of the region. Add your voice to the movement advocating for People Over Petro by signing up for the coalition’s email updates today!

Download the maps

 

Unconventional and Injection Wells

 

Pipelines

 

Natural Gas and NGL Storage

 

Oil and Gas Processing

 

Petrochemical Processing and Manufacturing

 

Oil, Gas, and Petrochemical Map

 

This data in this article are not exhaustive. FracTracker will be updating these maps as data becomes available.

By Erica Jackson, Community Outreach and Communications Specialist, FracTracker Alliance

Erica Jackson

The Falcon Public Monitoring Project

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Part of the Falcon Public EIA Project

In March of 2019, two and a half years after Shell Pipeline Co. announced plans for the Falcon Ethane Pipeline System, the imported pipes arrived at the Port of Philadelphia. As tree clearing and construction begins, we share frustration with residents that the project is underway while many of our concerns remain unaddressed.

Between 2010 and 2018, over 280 pipeline incidents were reported in Ohio, West Virginia, and Pennsylvania (the three states the Falcon crosses). Of those incidents, 70 were fires and/or explosions. As regulatory agencies and operators fail to protect the public, communities are taking the reins.

Residents of southwest PA gather along the Falcon route

Environmental organizations are training the public to spot construction violations and appealing inadequate pipeline permits. Impacted residents are running for office, testifying in court, and even spending time in prison to protect their communities.

These grassroots efforts are contributing to a shift in public perception about the safety and need of pipelines. In some cases, including with the Northeast Energy Direct Pipeline and the Constitution Pipeline, organizing efforts are helping stop projects before they begin.

We invite all residents along the Falcon route to get involved in ongoing efforts to monitor construction. Below, you’ll find a guide to reporting violations as well as high-risk areas along the Falcon route that require close monitoring.

Be a citizen watchdog

Taking photos of pipeline development and recording your observations is a great way to monitor impacts. One tool to use while monitoring is the FracTracker mobile app (search “FracTracker” in the App Store or Google Play to download for free). The app allows the public to submit geolocated photos and descriptions of development, such as pipelines and wells, and concerns, such as spills and noise pollution. These reports help FracTracker crowdsource data and alert us to concerns that need follow up action. The app also contains a map of wells, pipelines, and compressor stations, including the Falcon pipeline route for reference in the field.

Click on the images below to view app reports of Falcon construction.

Documenting violations

During the construction phase, incidents often occur when companies cause erosion of the ground and release sediment, equipment, or discharge into waterways. Mountain Watershed Association and Clean Air Council have provided the following information on the process of looking for and documenting violations.

Step 1) Document baseline conditions. Documenting the pre-construction status of an area is crucial for understanding how it’s been impacted down the road. Document baseline conditions by taking photos, videos, and notes at different sites, and include the location and date on these materials (the Fractracker app does this for you automatically). Observing sites at different times and in different weather (such as during or after a storm) will give you the best data.

Step 2) Know what to look for. Below are images and descriptions of common construction violations.

Filtration Failure

Drilling fluid spill

For more violations, checkout Pipeline CSI’s list of Top Ten Observable Non-Compliance Issues.

3) File a Report. File an official complaint to your state environmental regulatory agency.

Your concerns can be sent to regulatory agencies using the following contact information:

4) Contact support organizations. There are several organizations ready to take action once violations have been confirmed. For confirmed violations in Beaver County, PA, contact Alex Bomstein, at the Clean Air Council (215-567-4004 x118) and for confirmed violations in Allegheny or Washington Counties, PA, contact Melissa Marshall at the Mountain Watershed Association (724-455-4200 x7#). For violations in Ohio or West Virginia, reach out to FracTracker (412-802-0273).

Reports made on the FracTracker App are shared with any app user and the FracTracker team, who look through the reports and contact users for any required follow up. App reports can also be submitted to regulatory agencies electronically. Simply visit the web version of the app, click on your report, and copy the URL (web address) of your report. Then “paste” it into the body of an email or online complaint form. The receiver will see the exact location, date, and any notes or photos you included in the report.

Where should you be monitoring?

Monitoring efforts must be limited to publicly accessible land. In general, areas that are most at-risk for environmental impact include stream and wetland crossings, steep slopes (particularly those near water crossings), flood-prone zones, and areas where storm water runoff will reach waterways. View a map of the Falcon’s water crossings here, and continue reading for more vulnerable locations to monitor.

The information below identifies high-risk areas along the pipeline route where monitoring efforts are extra necessary due to their impacts on drinking water, wetlands, undermined areas, and vulnerable species.

Drinking Water

We found 240 private water wells within 1/4 mile of the Falcon.

While all of these wells should be assessed for their level of risk with pipeline construction, the subset of wells nearest to horizontal directional drilling (HDD) sites deserve particular attention. HDD is a way of constructing a pipeline that doesn’t involve digging a trench. Instead, a directional drilling machine is used to drill horizontally underground and the pipe is pulled through.

While an HDD is designed to avoid surface impacts, if rushed or poorly executed, it can damage surface water, groundwater, and private property. The Mariner East 2 pipeline construction left several families without water after construction crews punctured an aquifer at an HDD site.

Shell’s data highlights 24 wells that are within 1,000 feet of a proposed HDD site.

We’ve isolated the groundwater wells and HDDs in a standalone map for closer inspection below. The 24 most at-risk wells are circled in blue.

View Map Fullscreen | How FracTracker Maps Work

Testing your groundwater quality before construction begins is crucial for determining impacts later on. Two upcoming workshops in Washington County, PA and another in Beaver County, PA will discuss how to protect your water and property.

The Falcon’s HDD locations offer disturbing similarities to what caused the Mariner East pipeline spills. Many of Sunoco’s failures were due to inadequately conducted (or absent) geophysical surveys that failed to identify shallow groundwater tables, which then led to drilling mud entering streams and groundwater.

Figure 1 below shows Greene Township, Beaver County, just south of Hookstown, where the “water table depth” is shown. The groundwater at this HDD site averages 20ft on its western side and only 8ft deep on the eastern side.

Figure 1. Water table depth in Greene Township

Water Reservoirs

The Falcon also crosses the headwaters of two drinking water reservoirs: the Tappan Reservoir in Harrison County, OH (Figure 2) and the Ambridge Reservoir in Beaver County, PA (Figure 3).  The Falcon will also cross the raw water line leading out of the Ambridge Reservoir.

The Ambridge Reservoir supplies water to five townships in Beaver County (Ambridge, Baden, Economy, Harmony, and New Sewickley) and four townships in Allegheny County (Leet, Leetsdale, Bell Acres & Edgeworth). The Tappan Reservoir is the primary drinking water source for residents in Scio.

Figure 2. Tappan Reservoir and the Falcon route in Harrison County, Ohio

Figure 3. Ambridge Reservoir and the Falcon route in Beaver County, Pennsylvania

Wetlands

Wetlands that drain into Raccoon Creek in Beaver County, PA will be particularly vulnerable in 2 locations. The first is in Potter Township, off of Raccoon Creek Rd just south of Frankfort Rd, where the Falcon will run along a wooded ridge populated by half a dozen perennial and intermittent streams that lead directly to a wetland, seen in Figure 4. Complicating erosion control further, Shell’s survey data shows that this ridge is susceptible to landslides. This area is also characterized by the USGS as having a “high hazard” area for soil erosion.

Figure 4. Wetlands and streams in Potter Township, PA

The other wetland area of concern along Raccoon Creek is found in Independence Township at the Beaver County Conservation District (Figure 5). Here, the Falcon will go under the Creek using HDD (highlighted in bright green). Nevertheless, the workspace needed to execute the crossing is within the designated wetland itself. An additional 15 acres of wetland lie only 300ft east of the crossing but are not accounted for in Shell’s data. This unidentified wetland is called Independence Marsh, considered the crown jewel of the Independence Conservancy’s watershed stewardship program.

Figure 5. Wetlands and Raccoon Creek in Independence Township, PA

Subsurface concerns

Shell’s analysis shows that 16.8 miles of the Falcon pipeline travel through land that historically has or currently contains coal mines. Our analysis using the same dataset suggests the figure is closer to 20 miles. Construction through undermined areas poses a risk for ground and surface water contamination and subsidence. 

Of these 20 miles of undermined pipeline, 5.6 miles run through active coal mines and are located in Cadiz Township, OH (Harrison Mining Co. Nelms Mine, seen in Figure 6); Ross Township, OH (Rosebud Mining Co. Deep Mine 10); and in Greene Township, PA (Rosebud Mining Co. Beaver Valley Mine). 

Figure 6. Coal mines and are located in Cadiz Township, OH

For a complete map of mined areas, click here.

More than 25 of the Falcon’s 97 pipeline miles will be laid within karst landscapes, including 9 HDD sites. Karst is characterized by soluble rocks such as limestone prone to sinkholes and underground caves. A cluster of these are located in Allegheny and Washington counties, PA, with extensive historical surface mining operations.

The combination of karst and coal mines along Potato Garden Run, in Figure 7, make this portion of the pipeline route particularly risky. At this HDD site, the Falcon will cross a coal waste site identified in the permits as “Imperial Land Coal Slurry” along with a large wetland.

Figure 7. Coal mines in Imperial, Pennsylvania

Vulnerable species

Southern Redbelly Dace

The Southern Redbelly Dace, a threatened species, is especially vulnerable to physical and chemical (turbidity, temperature) changes to their environment. PA Fish and Boat Commission explicitly notes in their correspondence with Shell that “we are concerned about potential impacts to the fish, eggs and the hatching fry from any in-stream work.” Of note is that these sites of concern are located in designated “High Quality/Cold Water Fishes” streams of the Service Creek watershed (Figure 8). PFBC stated that that no in-stream work in these locations should be done between May 1 and July 31.

Figure 8. “High Quality/Cold Water Fishes” streams identified as habitat for the Southern Redbelly Dace

Northern Harriers & Short-Eared Owls

Portions of the Falcon’s workspace are located near 6 areas with known occurrences of Short-eared Owls (PA endangered species) and Northern Harriers (PA threatened species). Pennsylvania Game Commission requested a study of these areas to identify breeding and nesting locations, which were executed from April-July 2016 within a 1,000-foot buffer of the pipeline’s workspace (limited to land cover areas consisting of meadows and pasture). One Short-eared Owl observation and 67 Northern Harrier observations were recorded during the study. PGC’s determined that, “based on the unusually high number of observations at these locations” work should not be done in these areas during harrier breeding season, April 15 through August 31.

Figure 9. Surveyed areas for Short-eared Owls (PA endangered species) and Northern Harriers (PA threatened species)

Bald Eagles

A known Bald Eagle nest is located in Beaver County. Two potential “alternate nests” are located where the Falcon crosses the Ohio River. National Bald Eagle Management Guidelines bar habitat disturbances that may interfere with the ability of eagles to breed, nest, roost, and forage. The 1 active nest in close proximity to the Falcon, called the Montgomery Dam Nest, is located just west of the pipeline’s terminus at Shell’s ethane cracker facility.

U.S. Fish and Wildlife Service requested that Shell only implement setback buffers for the one active nest at Montgomery Dam (Figure 10). These include no tree clearing within 330 feet, no visible disturbances with 660 feet, and no excessive noise with 1,000 feet of an active nest. Furthermore, Shell must avoid all activities within 660ft of the nest from January 1st to July 31st that may disturb the eagles, including but not limited to “construction, excavation, use of heavy equipment, use of loud equipment or machinery, vegetation clearing, earth disturbance, planting, and landscaping.

Figure 10. Bald Eagle nest in Potter Township, Pennsylvania

Bats

The Falcon is located within the range of federally protected Indiana Bats and Northern Long-eared Bats in Pennsylvania and West Virginia. In pre-construction surveys, 17 Northern Long-eared Bats were found at 13 of the survey sites, but no Indiana Bats were captured.

A total of 9 Northern Long-eared Bat roost trees were located, with the nearest roost tree located 318 feet from the pipeline’s workspace. Figure 11 below shows a cluster of roost trees in Raccoon Township, PA. For a map of all the roost trees, click here. The U.S. Fish and Wildlife Service stated that “Due to the presence of several Northern Long-eared Bat roost trees within the vicinity of the project footprint (although outside of the 150-foot buffer), we recommend the following voluntary conservation measure: No tree removal between June 1 and July 31.”

The Pennsylvania Game Commission noted in early correspondences that Silver-haired Bats may be in the region (a PA species of special concern). PGC did not require a further study for the species, but did request a more restrictive conservation of no tree clearing between April 1 and October 31.

Figure 11. Northern long-eared bat roost trees in Raccoon Township, Pennsylvania

For more information on the wildlife impacts of the Falcon Pipeline, click here.

***

To continue reading about this pipeline, visit the Falcon Public EIA Project. 

By documenting the impacts of the Falcon Pipeline, you’re contributing to a growing body of work that shows the risks of fossil fuel pipelines. Not only does this evidence protect drinking water and vulnerable species, it serves as evidence against an inherently dangerous project that will contribute to climate change and the global plastics crisis.

We hope you’re inspired to take action and add your voice to a growing team in the region committed to safer and healthier environments. Thank YOU for your dedication to the cause!

By Erica Jackson, Community Outreach and Communications Specialist, FracTracker Alliance.

Portions of this article were adapted from previous posts in the Falcon Public EIA Project, written by Kirk Jalbert.

Guest Author

An Earth Day Tribute to Bill Hughes

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In March 2019, Bill Hughes, environmental defender extraordinaire and former FracTracker colleague, passed away. His legacy lives through the multitude of lives he enriched – from students to activists to everyday people. Bill was an omnipresent force for good and always armed with facts and a pervasive smile. He is dearly missed. The article that follows is derived from an interview with him in 2018. Please keep Bill in your heart this Earth Day.

Raised in an industrial town a few miles east of Pittsburgh, William “Bill” Hughes married his wife, Marianne, in 1969. With dreams of a rural setting to raise a family, they bought 79 acres in West Virginia with an old farm house – the last and only home up a hollow in an almost abandoned valley. To Bill, it was a “little piece of almost heaven.”  Proud parents to a son and daughter, the Hughes enjoyed the peace and quiet of life in Wetzel County until the shale gas invasion.

Truck accidents, blocked roads, travel delays, road damage, infrastructure degradation, and demolished signs and guardrails became the norm. The noticeable impacts eroded the community’s quality of life and Bill was there to witness, document, and report the degradation, a picture at a time.

One of Bill’s many photos of of truck traffic & air impacts from the shale gas industry in West Virginia

Bill served on the county solid waste authority where he pushed-back on accepting the radioactive waste of the fracking industry. The Franciscan magazine St. Anthony Messenger featured Bill in a 2015 story where he spoke about the waste issue. “As far as I know, in the history of humans burying waste produced from human activity, we have never taken known radioactive materials like this and buried large amounts of it in a generic landfill designed for household trash disposal.”  Bill had a knack for appealing to common sense.

In early 2015, he testified at a hearing at the WV Public Service Commission regarding the landfill’s pending permit request for the special cell for drill cuttings. Delays irritated the owners of the landfill and, in February 2016, Bill became a defendant in a federal lawsuit filed against him. A summons was delivered to his home. Meanwhile, the Public Service Commission granted the permit. It was salt in the wounds but Bill reflected on it with his signature matter-of-factness. “One must consider that during the year 2013 alone at least $9 million exchanged hands at the landfill due to drill cuttings. The state received a third of that, the landfill about two-thirds. The county also got its share. My days were numbered.”

After an initial ruling in his favor, followed by appeal by the landfill, the Fourth Circuit issued a final dismissal order in March 2017. The unnerving ordeal was over but in the preceding seven years, about 850,000 tons of drilling waste found a home at the Wetzel County landfill.

Waste hazards and air pollution from drilling were a weight on Bill’s shoulders but he was most concerned about the social impacts of the extraction craze. “For ten years, gas companies have been fracturing the deep shale in Wetzel County but families have also been fractured,” Bill said. “The whole process…has contaminated the long-standing Appalachian culture and eroded our community history. The old normal is forever gone.” Bill called it collateral damage.

But doom and gloom weren’t part of his vocabulary. Bill put the “P” in perseverance. For nearly a decade, he educated thousands of people through a process he perfected – documenting and disseminating photography of the activities and effects of shale gas development. The photos became immediately useful in helping others understand what this industry was doing to America. Visible evidence was needed to counter false industry narratives suggesting hydraulic fracturing was harmonious and benign. Bill cranked out 8,000 photos suggesting otherwise.

Bill Hughes giving tours of gas fields in West Virginia. Photo by Joe Solomon. https://flic.kr/s/aHskkXZj3z

Bill Hughes giving a tour of gas fields in West Virginia. Photo by Joe Solomon.

Just taking pictures was not enough. Context was needed. Bill interpreted each picture – explaining the location, thing or activity, and significance of every image. Did it represent a threat to our water, air, or land? When did it happen? What happened before and after? Did it show a short or long-term problem?  Should state regulatory agencies see it to become better informed? Dissemination followed in many forms: tours of the gas fields; power point presentations to groups in five states; op-ed pieces written for news media; countless responses to questions and inquiries; even blogs and photo essays for various websites. Ceaseless Bill never stopped caring.

The work continues to impress and influence. Multiple examples reside on FracTracker.org – such as his forensic tour of visible air emissions or the instructive virtual oil and gas tour.

Perhaps his latter gestures were his most poignant. Surrounded by the despair of fracking, Bill sowed hope in the form of a 10,000 watt, ground mount, grid-tied, 36-panel home solar system installed in late June 2016. “During the twelve months of 2017, it produced over 12,000 kilowatt hours,” Bill said. It proved that solar can be immediately productive and cost effective. It was a viable alternative, off-the-shelf ready and capable of providing needed energy. The bold move needed a companion – in the form of an electric car. He purchased the only Chevy Bolt to be found in the state of West Virginia.

Maybe Bill Hughes should be an official emblem for Earth Day – a humble, faithful man of modest proportions, spreading the stewardship imperative from a little electric car. Hitch a ride, follow his lead, and, like Bill, always tell it like it is.

By Brook Lenker, Executive Director, FracTracker Alliance

Appalachia storage hub prospects map by FracTracker
Erica Jackson

Storing Natural Gas Liquids in Appalachia

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Last month, the Department of Energy (DOE) submitted a report titled Ethane Storage and Distribution Hub in the United States to Congress. The report sums up several other recent geologic studies and economic analyses that evaluate the potential to create a large petrochemical hub in southwest Pennsylvania, Ohio, West Virginia, and northeastern Kentucky.

Most people call this region Appalachia because of the mountains, or the Ohio River Valley because of the namesake river. The petrochemical industry looks deeper: they’ve branded it Shale Crescent USA, after the shale gas thousands of feet underground. This article summarizes recent developments on storing natural gas liquids, including ethane, in this region – whatever you prefer to call it.

Background

The United States currently produces more natural gas than any other country in the world, with much of the fracked gas coming from the Marcellus and Utica shales in Appalachia. The DOE report predicts that production in this region will continue growing from an estimated at 8.19 trillion cubic feet (Tcf) in 2017, to 13.55 Tcf in 2025 and 19.5 Tcf in 2050.

Natural Gas Production Estimates:

8.19 Tcf in 2017
13.55 Tcf in 2025
19.5 Tcf in 2050

In addition to oil and gas, fracking produces natural gas liquids (NGLs), such as ethane, propane, and butane. NGLs are a key component of the petrochemical industry, which takes these resources and converts them into plastics and resins. As industry extracts more natural gas, it will also be left with more NGLs to manage.

Hoping to profit off NGLs, the oil and gas industry is investing in petrochemical production. In the Appalachian basin, the DOE predicts that production of ethylene from ethane will reach 640,000 barrels a day by 2025 (this is 20 times the amount the region produced in 2013). The Gulf Coast of the U.S., as well as countries in Asia and the Middle East, are also growing their production capacities. Globally, ethylene production is projected to grow 31% from 2017 to 2025.

The rise of the petrochemical industry comes at a point when there’s an increasing global awareness of the disaster that is plastic pollution. As much as 12.7 million tons of plastic waste goes into the ocean each year, affecting over 700 species of marine animals. On land, plastic waste is often shipped to less developed nations, where it ends up polluting poor communities and contaminating their drinking water and air.

Nevertheless, politicians in PA, OH, and WV are working hard to attract petrochemical build-out in Appalachia. The region already houses much of the infrastructure needed for a petrochemical hub, such as fracked wells that pump out NGLs and processing plants to separate these liquids from the rest of the natural gas stream. One thing it’s missing, however, is significant capacity to store natural gas liquids – particularly ethane.

Why does industry need storage?

Ethane storage offers several benefits to the petrochemical industry. For one, it would serve as a steady supply of ethane for plants like ethane crackers, which “crack” ethane into ethylene to make polyethylene plastic. With this constant supply (transported to crackers via pipeline), plants can operate 24 hours a day, year round, and avoid using energy to shutdown and restart. Storage also allows industry to adapt to fluctuations in demand and price.

Another argument for expanding petrochemical activity in Appalachia is to diversify the industry’s geography. The current petrochemical hub in Texas and Louisiana (where over 95% of the country’s ethylene production takes place) is subject to extreme weather events. In 2017, Hurricane Harvey caused over half of the nation’s polyethylene production capacity to shut down. The report mentions “extreme weather events” multiple times as justification for building a petrochemical hub in Appalachia. This stance strongly suggests that the DOE is preparing for increased hurricanes and flooding from climate change, although this is never explicitly stated. Unsurprisingly, the industry’s role in causing climate change is left out from the report as well.

What does storage look like?

While the term ‘natural gas liquid’ may seem like an oxymoron, it refers to the different forms the substances take depending on temperature and pressure. At normal conditions, NGLs are a gas, but when pressurized or exposed to extremely cold temperatures,  they act as a liquid. NGLs occupy significantly less space as a liquid, and are therefore moved and stored as a pressurized or refrigerated liquid.

Storage can be in above ground tanks, but is often underground in gas fields or underground caverns. NGLs are highly volatile, and storing them above ground puts workers and surrounding communities at risk. For example – last week, an above ground storage tank exploded at a natural gas processing plant in Washington County, PA, sending four people to the hospital. While underground storage is perceived as “safer,” it still poses significant risks, particularly in a geography like Appalachia full of wells, coal mines, and pipelines. This underground infrastructure can cause NGLs to leak during storage or the land above them to collapse.

A study out of West Virginia University, titled “A Geologic Study to Determine the Potential to Create an Appalachian Storage Hub For Natural Gas Liquids,” identified three different types of storage opportunities along the Ohio and Kanawha river valleys:

Underground storage options

  1. Mined-rock cavern: Companies can mine caverns in formations of limestone, dolomite, or sandstone. The formation must be at least 40 feet thick to hold NGLs. This study focused on formations of the Greenbrier Limestone, which occurs throughout southwestern Pennsylvania, West Virginia, and Kentucky.
  2. Salt cavern: Developing salt caverns involves injecting water underground to create a void, and then pumping NGLs into the cavern. Suitable salt caverns have “walls” at least 100 feet thick above and below the cavern. The study recommended salt caverns 1,500 to 3,000 feet deep, but considered those as deep as 6,700 feet.
  3. Gas field: NGLs can also be stored in natural gas fields or depleted gas fields in underground sandstone reservoirs. Suitable gas fields are 2,000 feet deep or more according to the WVU study.

Where could storage sites be located?

The West Virginia University study identified and ranked thousands of gas fields, several salt caverns, and many regions in the Greenbrier Limestone that could serve as NGL storage. Most of the top-ranked opportunities are in West Virginia, near the state’s borders with Ohio and Pennsylvania, and several cross beneath the Ohio or Kanawha rivers. The researchers conclude with three “prospects,” which are circled in Figure 1.

A map of storing natural gas liquids opportunities in the Ohio River Valley

Figure 1. NGL storage opportunities identified by the Appalachian Oil and Natural Gas Consortium at West Virginia University

The table below lists the specific storage opportunities in each prospect, as well as the available data on depth, thickness, and acreage of the formations. Also listed are the counties that the storage facility would cross into.

Name Type Depth (feet) Thickness (feet) Counties Land Size (acres)
Salina F4 Salt cavern Salt cavern – >100 to 150 Primarily Columbiana, OH, also Hancock, WV & Beaver, PA 83,775
Salina F4 salt cavern Salt cavern – 100 to 150 Primarily Jefferson, OH, also Brooke & Hancock WV, & Washington, PA 129,017
Ravenna-Best Consolidated Field Depleted gas field 4,107 to 6,497 25 to 156 Mahoning, OH 69,000
No specific field was ranked Gas field in Oriskany sandstone 3,000 to 7,000 0 to 70+ Throughout the prospect

Existing NGL Storage

Storage in the United States

The U.S. has two major NGL storage hubs (both in salt caverns): One is in Mont Belvieu, Texas and the other in Conway, Kansas. These facilities are strategically located near the petrochemical industry’s hub along the Gulf Coast. There is also underground storage in Sarnia, Ontario.

Industry in Appalachia is connected to these storage facilities via pipelines, including Sunoco’s Mariner West that transports ethane to Sarnia, and the Appalachia-Texas-Express (ATEX) pipeline that takes ethane to Mont Belvieu. However, as suggested above, NGL storage in Appalachia is also under development.

Appalachia Storage & Trading Hub

Appalachia Development Group LLC is heading the development of the Appalachia Storage & Trading Hub initiative. The company has not announced the specific location for underground storage, but has been working hard to secure the funds  for this development.

In September of 2017, Appalachia Development Group submitted part 1 of a 2-part application for a $1.9 billion loan to the US DOE Loan Program Office. The DOE approved the application the following January, inviting the company to submit the second part, which is currently pending. This second part goes through the DOE’s Title XVII innovative clean energy projects loan program.

According to the DOE, this program “provides loan guarantees to accelerate the deployment of innovative clean energy technology.” Paradoxically, this means the DOE may give clean energy funds to the petrochemical industry, which is fueled by fossil fuels and does not provide energy but rather plastic and resins.

Steven Hedrick, the CEO of Appalachia Development Group, was part of a West Virginia trade delegation that traveled to China in 2017 to meet with China’s largest energy company. This meeting, which included President Trump and China’s President Xi Jinping, resulted in China Energy agreeing to invest $83.7 billion to support natural gas and petrochemical development in West Virginia. (Of note: This agreement has faced uncertainty following Trump’s tariffs on Chinese goods). West Virginia Governor Jim Justice later criticized Hedrick’s involvement in the meeting, where he promoted the interests of his private company.

Mountaineer NGL Storage Project

Another company, Energy Storage Ventures LLC, has plans to construct NGL storage near Clarington, Ohio. This facility would be on land formerly belonging to Quarto Mining Company’s Powhatan Mine No. 4. Called “Mountaineer NGL Storage,” the project would develop salt caverns to store propane, ethane, and butane. Each cavern could store 500,000 barrels (21 million gallons) of NGLs.

The video below, made by the Energy Storage Ventures, describes the process of developing salt caverns for storage.

The Mountaineer NGL Storage Project location is about 12 miles south of the PTTGC ethane cracker (if built), in Dilles Bottom Ohio. It’s also roughly 60 miles south of the Shell ethane cracker (under construction) in Potter Township, PA. If developed, the project could supply these plants with ethane and allow them to continuously operate. According to Energy Storage Ventures President, David Hooker, the project would also trigger $500 million in new pipelines in the region and $1 billion in fractionation facilities to separate NGLs.

Energy Storage Ventures wants to build three pipelines beneath the Ohio River. Two pipelines (one for ethane and one for propane and butane) would deliver NGLs to the storage site from Blue Racer Natrium, a fractionation plant that separates dry natural gas from NGLs. A third pipeline would take salt brine water from the caverns to the Marshall County chlorine plant (currently owned by Westlake Chemical Corp). These facilities, as well as the locations of the two ethane crackers storage could serve, are in the map below. This map also includes the potential storage opportunities the researchers at West Virginia University identified.

View map full screen | How FracTracker maps work

Referring to concerns about building pipelines and caverns near the Ohio River, a drinking water source for 5 million people, the company’s president David Hooker stated, “This is not rocket science. These things have operated safely for years… Salt, at depth, is impermeable. You won’t see any migration out of the salt.”

This video is a rendering of what the 200-acre site will look like, including the salt water impoundment structure (capable of holding 3.25 million barrels), and the infrastructure needed to deliver products and equipment by rail and truck:

The company has stated that it owns both the land and mineral rights it needs to develop the caverns, but the project has also faced delays.

Where is this plastic going?

One common argument for a petrochemical hub in Appalachia is the region’s proximity to the downstream sector of petrochemical industry. Manufacturers such as PPG Industries, Dow Chemical Inc., and BASF are all based in the area and could make use of the feedstock from an Appalachian hub.

However, the report doesn’t make it clear where the plastic and resin end products will land. It does state that the demand in the United States isn’t enough to swallow up two major petrochemical hubs worth of plastic.

Export markets

The DOE report states that, “the development of new petrochemical capacity in Appalachia is not necessarily in conflict with Gulf Coast expansion.” Since the Gulf Coast already has the infrastructure for export, it could focus on international markets while Appalachia meets domestic demand. Alternatively, the Appalachian hub could serve European destinations while the Gulf Coast hub delivers to Pacific Basin and South American destinations. Plastic consumption is highly correlated with population, so countries with large, growing populations such as India and China are likely markets.

It’s important to note that the U.S. isn’t the only country increasing its production of petrochemical derivatives, and as the report notes, exports from the US “may face a challenge from global capacity surplus.” Figure 2 shows that global production of ethylene is expected to surpass global consumption, shown in Figure 3. The graph of consumption likely ignores the impact of plastic-reducing policies that hundreds of countries and cities are implementing. As such, it may be an over-estimation.

Historical and Projected Ethylene Production Capacity by Global Area

Figure 2. Historical and future ethylene production by global region. Source

Graph of ethylene consumption by global area.

Figure 3. Ethylene consumption by global region. Source

In the end, it appears that the industry’s plan is to build first, and worry about markets later, hoping that a growing supply of affordable plastic will increase consumption.

Perhaps the reason industry is so eager to forge a market is because oil and gas is struggling with a lot of debt. A study out of the Sightline Institute found that as of the first half of 2018, “US fracking-focused oil and gas companies continued their eight-year cash flow losing streak.”  The Center for International Environmental Law found that petrochemicals generally have a larger profit margin than oil and gas: “In 2015, ExxonMobil’s Chemicals segment accounted for roughly 10% of its revenues but more than 25% of its overall profits.”

Plastic is one way to subsidize this dying industry…

Beyond Storing Natural Gas Liquids

The motive behind developing storage is to catalyze and support a major industry. The DOE report states that the new infrastructure required “would include gathering lines, processing plants, fractionation facilities, NGLs storage facilities, ethane crackers, and then…plants for polyethylene, ethylene dichloride, ethylene oxide, and other infrastructure.” A hub would require more fracking and wastewater injection wells, cause even more heavy truck traffic that adds stress to roadways, and require additional power plant capacity to serve its electricity demand.

In other words, an Appalachian petrochemical hub would profoundly impact the region. The report contains an in-depth analysis of the economic impacts, but fails to mention any environmental concerns, social impacts on communities, or health effects. The other major studies on this buildout,  mentioned above, follow a similar pattern.

A quick look at industry along the Gulf Coast tells you that environmental, social, and health concerns are very real and produce their own economic debts. The petrochemical industry has created a “cancer alley” in Texas and Louisiana, disproportionately impacting low-income and minority communities. Yet, industry is preparing another hub without a single comprehensive environmental impact assessment or health assessment for the region. As each pipeline, fracked well, and plant is permitted separately, we can’t properly assess the cumulative negative impacts this development will have on our waterways, forests, soil, or air quality. Therefore, we also won’t know how it will affect our health.

Looking into the future

The report analyzes the industry through 2050. It states that NGL output in Appalachia:

… will continue to grow throughout the forecast period. As natural gas production gradually migrates away from liquids-rich gas areas, which are expected to slowly deplete, to dryer areas, the rate of growth in NGPL production will slow relative to the rate of natural gas production growth.

In 31 years, the kids growing up in Appalachia right now could be left with brownfields, dried-up wells, and abandoned ethane crackers. But it doesn’t have to be this way. Last year, the DOE reported that there are more jobs in clean energy, energy efficiency, and alternative vehicles than in fossil fuels. By using funds such as the DOE’s Title XVII innovative clean energy loan – for actual clean energy – we can bring economic development to the region that will be relevant past 2050 and that won’t sacrifice our health and natural resources for short-term private gains.

By Erica Jackson, Community Outreach and Communications Specialist

Ted Auch, PhD

Documenting Fracking Impacts: A Yearlong Tour from a Bird’s-Eye-View

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“The aeroplane has unveiled for us the true face of the earth.” by French writer and aviator Antoine de Saint-Exupéry author of Le Petit Prince (The Little Prince)

I always tell people that you can’t really understand or appreciate the enormity, heterogeneity, and complexity of the unconventional oil and gas industry’s impact unless you look at the landscape from the cockpit of a Cessna 172. This bird’s-eye-view allows you to see the grandeur and nuance of all things beautiful and humbling. Conversely, and unfortunately more to the point of what I’ve seen in the last year, a Cessna allows one to really absorb the extent, degree, and intensity of all things destructive.

I’ve had the opportunity to hop on board the planes of some amazing pilots like Dave Warner, a forester formerly of Shanks, West Virginia (Note: More on our harrowing West Virginia flight with Dave later!!), Tim Jacobson Esq. out of La Crosse, Wisconsin, northern Illinois retired commodity and tree farmer Doug Harford, and Target corporate jet pilot Fred Muskol out of the Twin Cities area of Minnesota.

Since joining FracTracker I’ve been fortunate to have completed nearly a dozen of these “morning flights” as I like to call them, and five of those have taken place since August 2017. I’m going to take the next few paragraphs to share what I’ve found in my own words and by way of some of the photos I think really capture how hydraulic fracturing, and all of its tentacles, has impacted the landscape.

The following is by no means an empirical illustration. I’m increasingly aware, however, that often times tables, charts, and graphs fail to capture much of the scale and scope of fossil fuel’s impact. Photos, if properly georeferenced and curated, are as robust a source of data as a spreadsheet or shapefile, both of which are the traditional coins of the realm here at FracTracker.

West Central Wisconsin Frac Sand Mines

August 2, 2017

Figure 1. Wisconsin and Winona, Minnesota silica sand mines, processing facilities, and related operations

It was nearly a year ago today that I met Bloomer, Wisconsin dairy farmer Ken Schmitt at the Chippewa Valley Regional Airport (KEAU) and soon thereafter jumped into Tim Jacobson’s Cessna 172 to get a bird’s-eye-view of the region’s many frac sand mines and their impacts (Figure 1). These sites are spread out over a 12-county region known as West Central Wisconsin (WCW). Ken hadn’t been up to see these mines since October of 2016 and was eager to see how they had “progressed,” knowing what he did about their impact on his neck of the woods in northern Chippewa County.

Ken is one of the smartest guys I’ve ever met, and – befitting a dairy farmer – he is also one of the most conservative and analytical folks I’ve ever met. However, that morning it was clear that his patience with county administrators and the frac sand mining industry had long since run out. He was tired of broken promises, their clear and ubiquitous bullying tactics, and a general sense that his livelihood and the farm he was hoping to leave his kids were at risk due to sand mining’s complete capture of WCW’s residents and administrators.

Meanwhile Mr. Jacobson Esq. was intimately familiar with some of the legal tools residents were using to fight the spread of sand mining in the WCW. This is something he referred to as “anticipatory nuisance” lawsuits, which he and his colleagues were pursuing on behalf of several landowners against OmniTrax’s (f/k/a Terracor) “sand mine, wet and dry processing, a conveyor system to a rail load out with manifest yard” proposal in Jackson County, Wisconsin. I, too, have worked with Tim to inform some of his legal work with respect to the nuisance stories and incidents I’ve documented in my travels, as well as research into the effects of sand mining across Michigan, Illinois, Minnesota, and Wisconsin.

Explore details from our sand mining tour by clicking on the images below:

Wisconsin Proppants frac sand mine and processing infrastructure, Curran, Jackson County, 8/2/2017

Miscellaneous frac sand processing and rail spur, West Central Wisconsin, 8/2/2017

Hi-Crush frac sand processing, conveyor system, and rail spur, Trempealeau County, Wisconsin, 8/2/2017

Hi-Crush frac sand mine highwall, Augusta, Eau Claire County, Wisconsin, 8/2/2017

Hi-Crush frac sand mine, Augusta, Eau Claire County, Wisconsin, 8/2/2017

Fairview Cranberry/Smart Sand Mine, processing infrastructure, and rail loadout spur, Monroe County, Wisconsin, 8/2/2017

Our flight lasted nearly 2.5 hours and stretched out over 4,522 square miles. It included nearly 20 sand mines – and related infrastructure – in the counties of Jackson, Wood, Clark, Eau Claire, Monroe, Trempealeau, and Buffalo. What we saw was a sizeable expansion of the mining complex in the region since the last time I flew the area – nearly four years earlier on October 8, 2013. The number and size of mines that had popped up since that trip were far greater than any of us had expected.

This expansion paralleled the relative – and total –increase in demand for “proppant” from the High Volume Hydraulic Fracturing (HVHF) all across the country (Figure 2).

Figure 1. A map of the likely destination for Wisconsin’s frac sand mines silica sand based on an analysis of Superior Silica Sand’s 2015 SEC 10Ks.

Figure 2. A map of the likely destination for Wisconsin’s frac sand mines silica sand based on an analysis of Superior Silica Sand’s 2015 SEC 10Ks.

West Virginia Panhandle & Southeastern Ohio

January 26, 2018

On the morning of January 26th, I woke up on the west side of Cleveland thinking there was very little chance we were going to get up in the air for our flight with SouthWings’ pilot Dave Warner due to inclement weather. There was a part of me that was optimistic, however, so I decided to make the three hour drive down to the Marshall County Airport (KMPG) in Moundsville, West Virginia from Cleveland in the hopes that the “cold rain and snow” we’d been receiving was purely lake effect stuff and the West Virginia panhandle had not been in the path of the same cold front.

Marshall County, West Virginia Airport (KMPG) staff clearing the runway for our flight with SouthWings pilot Dave Warner, 1/26/2018

Unfortunately, when I arrived at the Moundsville airport I was wrong, and the runway was pretty slick around 8:00 a.m. However, the airport’s staff worked diligently to de-ice and plow the runway and by the time Dave Warner arrived from southern West Virginia conditions were ideal. The goal of this flight was two-fold:

  1. Photograph some of the large-scale high-volume hydraulic fracturing (HVHF) infrastructure in the West Virginia counties of Doddridge, Wetzel, and Marshall owned and operated by MarkWest, and
  2. Allegheny Front’s Julie Grant was doing a story on natural gas gathering pipeline’s impact on waterways, and more specifically the Hellbender Salamander (Cryptobranchus alleganiensis). She was looking to see the impacted landscape from the air.

Both of these goals were achieved efficiently and safely, with the resulting Allegheny Front piece receiving significant interest across multiple public radio and television platforms including PRI’s Living On Earth.

Explore details from our WV / OH tour by clicking on the images below:

Hydraulic fracturing drill rig in a northern West Virginia floodplain, 3/6/2018

Natural gas compressor station and gathering line associated with MarkWest Cracker Facility, West Virginia Panhandle, 3/6/2018

Miscellaneous natural gas compressor station and associated mountaintop removal, West Virginia Panhandle, 3/6/2018

MarkWest Cracker Facility, West Virginia Panhandle, 3/6/2018

Miscellaneous gas gathering line, Belmont County, Ohio, 3/6/2017

Browns Run Coal Impoundment, Benwood, West Virginia, 3/6/2018

On my return drive home that afternoon the one new thing that really resonated with me was the fact that hydraulic fracturing or fracking has come to be defined by 4-5 acre well pads across Appalachian, Texas, Oklahoma, and North Dakota. This is a myth, however, expertly perpetuated by the oil and gas industry and their talking shops. Fracking’s extreme volatility and quick declines in rates of return necessitate that this latest fossil fuel iteration install large pieces of infrastructure like compressor stations and cracking facilities. This all is to ensure timely movement of product from supply to demand and to optimize the “value added” products the global markets demand and plastics industry uses as their primary feedstocks. This large infrastructure was never mentioned at the outset of the shale revolution, and I would imagine if it had been there would be far more resistance.

The one old thing the trip reinforced was the omnipresence and sinuosity of natural gas gathering lines across extremely steep and forested Appalachian geographies. How these pipelines will hold up and what their hasty construction is doing to terrestrial and aquatic wildlife, not to mention humanity, is anyone’s guess; the data is just so darn bad.

Southeastern Ohio

March 5, 2018 – aka, The XTO Powhatan Point Well Pad Explosion Flight

FAA’s Temporary Flight Restriction (TFR) notification

Around 9 a.m. on Thursday, February 15, 2018, an explosion occurred at XTO’s Schnegg frack pad “as the company worked to frack a fourth well” in Powhatan Point, Belmont County, Ohio. Shortly thereafter, a two-mile Temporary Flight Restriction (TFR) was enacted by the Federal Aviation Administration (FAA) around the incident’s location. The TFR was supposed to lapse during the afternoon of March 5, however, due to complications at the site the TFR was extended to the evening of March 8.

We were antsy to see what we could see, so we caught an emergency flight with Dave Warner, only this time under the LightHawk umbrella. We left on the morning of March 5th out of the all too familiar[1] Carroll County-Tolson Airport (KTSO). Although we couldn’t get close to the site, there was a holler valley to the northwest of the pad that allowed us to capture a photo of the ongoing releases. Additionally, within several weeks we obtained by FOIA the raw Ohio State Trooper monitoring footage from their helicopter and posted this footage to our YouTube channel, where it has received 4,787 views since March 19, 2018. This type of web traffic is atypical for anything that doesn’t include kittens, the Kardashians, or the Kardashians’ kittens.

Explore details from our Southeastern Ohio tour by clicking on the images below:

Much like our flight in January the most salient points I got out of Dave’s plane thinking about were:

  • Astonishment regarding the number of gas gathering lines and the fact that they seem to have been installed with very little-to-no reclamation forethought. They are also installed during a time of year when – even if hydroseed is applied – it won’t grow, leaving plenty of chances for predictable spring rains to cause major problems for streams and creeks, and
  • Amazement over the growing inventory of large processing infrastructure required by the HVHF industry. This insfrastructure includes the large Mark West and Blue Racer Midstream processing plants in Cadiz and Lewisville, Ohio, respectively, as well as Texas-based Momentum Midstream’s natural gas liquids-separating complex in Scio along the Carroll and Harrison County borders. That complex is affectionately referred to by the company’s own spokesman as The Beast because of its sheer size.

It is a big plant, a very big plant and far bigger than other plants around here… What’s really amazing that we got it up and running in six months. No one believed that we could do that. – Momentum Midstream spokesman Eric Mize discussing their natural gas liquids-separating complex in Scio, Ohio.

LaSalle County, Illinois

May 24 & 26, 2018

 Frac Sand Mines and The Nature Conservancy’s Nachusa Grasslands Buffalo Herd, Franklin Grove, Illinois

It was during the week of June 20, 2016 that I first visited the frac sand mine capital of the United States: LaSalle County, Illinois. Here is the land of giant silica sand mines owned by even larger multinationals like U.S. Silica, Unimin, and Fairmount Santrol.

Fast forward to the week of May 21st of this year, and I was back in the frac sand capital to interview several folks that live near these mines or have been advocating for a more responsible industry. I conducted a “morning flight” with several journalists and county officials from neighboring Ottawa County.

LaSalle County is an extremely interesting case study for anyone even remotely interested in the food, energy, and water (FEW) conversation that has begun to receive significant attention in the age of the “Shale Revolution.” (Such focus is largely thanks to the extreme amounts of water required during the fracking process.) While LaSalle County has never experienced even a single HVHF permit, it is home to much of the prized silica or “proppant” the HVHF industry prizes. La Salle receives this recognition due to its location above one of the finest sources of silica sand: the St. Peter Sandstone formation. This situation has prompted a significant expansion in the permitting of new silica sand mines and expansion of existing mines throughout the county – from small townships like North Utica and Oglesby to Troy Grove 7 miles north on East 8th Road.

Meanwhile, LaSalle County is home to some of the most productive soils in the United States, due largely to the carbon sequestration capabilities of the tallgrass prairies that once dominated the region. In any given year, the county ranks in the top 5 nationally based on the amount of soybean and corn produced on a per-acre basis. According to an analysis of the most recent USDA agricultural census, total agricultural value in LaSalle County exceeds $175 million or seven times the national average by county of roughly $23 million.

Needless to say, the short-term extraction of silica sands in the name of “energy independence” stands to have a profound impact on long-term “food security” in the U.S. and worldwide. Sadly, this conflict is similar to the one facing the aforementioned West Central Wisconsin, home to similarly productive soils. The cows that feed on the forage those soils produce some of the highest quality dairy anywhere. (As an aside: both regions are facing the realities of their disproportionate support for Donald Trump and the effects his trade war will have on their economies.)

LaSalle County is also home to the 2,630-acre Starved Rock State Park along the south bank of the Illinois River. Much of the park’s infrastructure was built by the Civilian Conservation Core (CCC) back in the early 1900s. Starved Rock is home to 18 canyons featuring:

… vertical walls of moss-covered stone formed by glacial meltwater that slice dramatically through tree-covered sandstone bluffs. More than 13 miles of trails allow access to waterfalls, fed season runoff or natural springs, sandstone overhangs, and spectacular overlooks. Lush vegetation supports abundant wildlife, while oak, cedar and pine grow on drier, sandy bluff tops. – IL DNR

Starved Rock receives more than 2.5 million visitors annually, which is the most of any Illinois state park. However, it is completely surrounded by existing or proposed frac sand mines, including US Silica’s Covel Creek mine. US Silica even recently pitched an expansion to the doorstep of Starved Rock and future plans to nearly engulf the park’s perimeter. What such an expansion would do to the attractiveness of the park and its trickle down economic impact is debatable, but LaSalle County residents Paul Wheeler and photographer Michelle McCray took a stab at illustrating the value of the state park to residents for our audience back in August, 2016:


Our flight with LightHawk pilot and neighboring Mazon, Illinois retired farmer Doug Harford lifted off from Illinois Valley Regional Airport (KVYS) at around 9:00 a.m. local time on the morning of May 24th. We had perfect conditions for taking photos, with no clouds and a comfortable 70-75°F for the duration of a two-hour flight. We covered nearly 200 square miles and ten existing, abandoned, or permitted frac sand mines.

Explore details from our Illinois tour by clicking on the images below:

Fairmount Santrol’s rail spur and processing facilities, Wedron, LaSalle County, Illinois, 5/24/2018

Fairmount Santrol’s mine and rail spur along the Fox River, Wedron, LaSalle County, Illinois, 5/24/2018

Fairmount Santrol’s mine and processing facilities, Wedron, LaSalle County, Illinois, 5/24/2018

US Silica frac sand mine wastewater and dredge pond, Ottawa, LaSalle County, Illinois, 5/24/2018

US Silica frac sand mine processing and rail spur, Ottawa, LaSalle County, Illinois, 5/24/2018

US Silica’s Covel Creek frac sand mine adjacent to the Illinois River, Oglesby, LaSalle County, Illinois, 5/24/2018

Load more

All passengers were struck by how large these mines were and how much several of the mines had expanded since the last time we all flew over them in June of 2016. The mines that had experienced the greatest rates of expansion were US Silica’s LaSalle Voss mine along Interstate 80 and the aforementioned Illinois River mine along with Fairmount Mineral’s major expansion, both in terms of infrastructure and actual mine footprint, in Wedron along the Fox River.

Figure 2. A map of the LaSalle County frac sand mines and associated St. Peter sandstone formation along with the city of Chicago for some geographic perspective.

Figure 3. A map of the LaSalle County frac sand mines and associated St. Peter sandstone formation, along with the city of Chicago for some geographic perspective.

Most of this expansion is due to three critical distinguishing characteristics about the industry in LaSalle County:

  • The processing and export infrastructure (i.e., east-west rail) is in place and allows for mining to take place at times when other sand mining regions are mothballed,
  • Due to the large aggregation of parcels for farming purposes, companies can lease or outright purchase large amounts of land from relatively few landowners, and
  • Only the largest firms are active in the region, and with economies of scale they are not subject to the same types of shocks that smaller firms are when the price of oil collapses (like it did between June 2015 and February 2016). This means that the conflict will only be amplified in the coming months and years as the frac sand mining industry looks to supersede agriculture as LaSalle County’s primary economic driver.

However, all is not lost in North Central Illinois. This hope was stoked during our sojourn – and my subsequent trip in person – up to see The Nature Conservancy’s 3,600 acre preserve in Franklin Grove on the border of Lee and Ogle counties. As someone who is working hard to establish a small plot of prairie grasses and associated wildflowers at my home outside Cleveland, I was hoping to see what an established prairie looks like from the air. My primary goal, however, was to see what a healthy herd of native bison looks like.[2] The Nachusa bison are unique in that they came:

… from Wind Cave National Park in South Dakota and…Unlike most other American bison, animals from the Wind Cave herd have no history of cross-breeding with cattle. Bison from Wind Cave are the species’ most genetically pure and diverse specimens.

We were fortunate during our flight to have spotted the heard at the western edge of the preserve in what volunteer naturalist, Betty Higby, later told me the staff calls Oak Island. While I am not a person of faith, seeing these behemoths roaming freely and doing what 20-30 million of their ancestors used to do across much of North America moved me in a way I was not prepared for. I was immediately overwhelmed with a sense of awe and humility. How was I going to explain this beast’s former ubiquity and current novelty to my 5-year-old son, who shares a love of the North American Bison with me and would most certainly ask me what happened to this majestic creature?

Medina & Stark counties, Ohio NEXUS Pipeline flight

June 25, 2018

Ohio is currently home to 2,840 fracking permits, with 2,370 of these laterals having been drilled since September 2010. The growing concern around the fracking and petrochemicals conversation across much of the Midwest is the increasing number of FERC-permitted natural gas pipeline “proposals”[3] the industry is demanding it needs to maximize potential. Most residents in the path of these pipelines have strong objections to such development, citing the fact that imminent domain should not be invoked for corporate gain.

Much like all of the other patterns and processes we’ve documented and/or photographed at FracTracker, we felt that a flight over the latest FERC-approved pipeline – The NEXUS pipeline – would give us a better understanding of how this critical piece of infrastructure has altered the landscapes of Medina and Stark counties. Given the population density of these two northeastern Ohio counties, we also wanted to document the pipeline’s pathway with respect to urban and suburban centers.

Our flight on June 25th was delayed due to low clouds and last minute changes to the flight plan, but once we took off from Wadsworth Municipal Airport (3G3) with a local flight instructor it was clear that NEXUS is a pipeline that navigates a sinuous path in cities and townships like Green, Medina, Rittman, and Seville – coming dangerously close to thousands of homes and farms, as well as many schools and medical facilities.

Explore details from our NEXUS Pipeline tour by clicking on the images below:

Nexus being built through golf course
Nexus being built through golf course

Will this be the last FERC-approved pipeline to transverse Ohio in the name of “energy independence”? Will this pipeline and its brethren with names like the Utopia and ET Rover be monitored in real-time? If not, why? It is unfortunate, to say the least, that we so flippantly assume these pipelines are innocuous given their proximity to so many Ohioans. And, as if to add insult to injury, imminent domain is invoked. All this for a piece of oil and gas infrastructure that will profit companies on the global market, with only a fraction of the revenue returning to affected communities.

What’s Next?

I don’t know of a better way to understand the magnitude of these pipelines than flying over them at 1,000-1,500 feet, and I will continue to monitor and photograph oil and gas developments from the air with the assistance of amazing pilots like those affiliated with LightHawk and SouthWings.

To this end, I will be returning to West Central Wisconsin for yet another “morning flight” with the aforementioned La Crosse-area pilot and lawyer Tim Jacobson and frequent collaborator University of Wisconsin-Stout professor Tom Pearson.[4] Our flight plan will return us to the northern Wisconsin frac sand counties of Chippewa, Barron, Dunn, Eau Claire, and if we have time we’ll revisit the mines we photographed in August of last year. We’ve been told by Susan Bence, an environmental reporter out of Milwaukee Public Radio, that she is trying to convince the powers that be at NPR in Washington, DC that this is a story the entire country should hear about. Wish us luck!

Flyover Partners

By Ted Auch, Great Lakes Program Coordinator

Bird’s-Eye-View Endnotes

  1. The first of my morning fracking flights was out of this airport back in June, 2012 along with the other passenger on this flight Paul Feezel of Carroll Concerned Citizens and David Beach of the Cleveland Museum of Natural History’s Green City Blue Lakes program.
  2. The Conservancy initially brought at least 30 bison of different ages and genders to Nachusa. The bison graze on approximately 1,500 acres of the prairie and the site currently supports more than 120 bison according to site volunteer naturalist Betty Higby.
  3. I put quotes around this word because in my travels across Ohio interviewing those in the path of these transmission pipelines it is clear that this is not the correct word because ‘proposals’ implies that these pipelines might not happen or are up for debate. Yet, neither could be further from the truth with most folks indicating that it was very clear very early in their interactions with FERC and the pipeline companies that there was never a chance that these pipelines were not going to happen with “imminent domain for private gain” being the common thread throughout my conversations.
  4. Tom is the author of a recently published book on the topic “When the Hills Are Gone.”

Supporting Documentation

Upper Appalachian Gas Storage Wells
FracTracker Alliance

New map available showing Upper Appalachian gas storage wells

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FracTracker has received numerous requests to compile a regional map of natural gas storage wells. In response, we have built the dynamic map below covering storage wells in Pennsylvania, Ohio, and West Virginia:

Upper Appalachian Gas Storage Wells Map

View map fullscreen | How FracTracker maps work 

Using Our Map

The colored areas on the map above  (pink, blue, and yellow) correspond to gas storage wells in one of the three states. When you first view the map in fullscreen mode you will notice that these wells have been “generalized” into one large layer. That feature allows the map to load more quickly in your browser.

Zoom in further to where the generalized layers change to individual points in order to explore the wells more in depth, as shown in the screenshot below:

Screenshot of the Upper Appalachian Gas Storage Wells map, zoomed in

Map Metadata: Upper Appalachian Gas Storage Wells

This map shows gas storage wells in Ohio, Pennsylvania, and West Virginia.  Due to the large amount of data, generalized layers were created to show the location of the storage fields at statewide zoom levels.  To access well data, viewers must zoom in beyond the scale of 1:500,000, or about the size of a large county.  Each state’s data includes slightly different data fields.

Data Layers include:

Name: OH Storage Wells
Date: January 2018
Source: Ohio DNR
Notes: Gas storage wells in Ohio. Storage wells selected from a broader dataset by FracTracker Alliance.

Name: PA Storage Wells
Date:  January 2018
Source:  Pennsylvania DEP
Notes:  Gas storage wells in Pennsylvania. Storage wells selected from a broader dataset by FracTracker Alliance.

Name:  WV Storage Wells
Date:  January 2018
Source:  West Virginia DEP
Notes:  Gas storage wells in West Virginia. Storage wells selected from a broader dataset by FracTracker Alliance.

Name: State Boundaries
Date:  2018
Source:  USDA Geospatial Data Gateway
Notes:  State boundaries of states with gas storage wells on this map.

Shell Pipeline - Not Quite the Good Neighbor
FracTracker Alliance

Shell Pipeline: Not Quite the “Good Neighbor”

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In August 2016, Shell Pipeline announced plans to develop the Falcon Ethane Pipeline System, a 97-mile pipeline network that will carry more than 107,000 barrels of ethane per day through Pennsylvania, West Virginia, and Ohio, to feed Shell Appalachia’s petrochemical facility currently under construction in Beaver County, PA.

FracTracker has covered the proposed Falcon pipeline extensively in recent months. Our Falcon Public EIA Project explored the project in great detail, revealing the many steps involved in risk assessments and a range of potential impacts to public and environmental health.

This work has helped communities better understand the implications of the Falcon, such as in highlighting how the pipeline threatens drinking water supplies and encroaches on densely populated neighborhoods. Growing public concern has since convinced the DEP to extend public comments on the Falcon until April 15th, as well as to host three public meetings scheduled for early April.

Shell’s response to these events has invariably focused on their intent to build and operate a pipeline that exceeds safety standards, as well as their commitments to being a good neighbor. In this article, we investigate these claims by looking at federal data on safety incidents related to Shell Pipeline.

Contrary to claims, records show that Shell’s safety record is one of the worst in the nation.

The “Good Neighbor” Narrative

Maintaining a reputation as a “good neighbor” is paramount to pipeline companies. Negotiating with landowners, working with regulators, and getting support from implicated communities can hinge on the perception that the pipeline will be built and operated in a responsible manner. This is evident in cases where Shell Pipeline has sold the Falcon in press releases as an example of the company’s commitment to safety in public comments.

Figure 1. Shell flyer

A recent flyer distributed to communities in the path of the Falcon, seen in Figure 1, also emphasizes safety, such as in claims that “Shell Pipeline has a proven track record of operating safely and responsibility and remains committed to engaging with local communities regarding impacts that may arise from its operations.”

Shell reinforced their “good neighbor” policy on several occasions at a recent Shell-sponsored information meeting held in Beaver County, stating that, everywhere they do business, Shell was committed to the reliable delivery of their product. According to project managers speaking at the event, this is achieved through “planning and training with first responders, preventative maintenance for the right-of-way and valves, and through inspections—all in the name of maintaining pipeline integrity.”

Shell Pipeline also recently created an informational website dedicated to the Falcon pipeline to provide details on the project and emphasize its minimal impact. Although, curiously, Shell’s answer to the question “Is the pipeline safe?” is blank.

U.S. Pipeline Incident Data

Every few years FracTracker revisits data on pipeline safety incidents that is maintained by the Pipeline and Hazardous Materials Safety Administration (PHMSA). In our last national analysis we found that there have been 4,215 pipeline incidents resulting in 100 reported fatalities, 470 injuries, and property damage exceeding $3.4 billion.

These numbers were based on U.S. data from 2010-2016 for natural gas transmission and gathering pipelines, natural gas distribution pipelines, and hazardous liquids pipelines. It is also worth noting that incident data are heavily dependent on voluntary reporting. They also do not account for incidents that were only investigated at the state level.

Shell Pipeline has only a few assets related to transmission, gathering, and distribution lines. Almost all of their pipeline miles transport highly-volatile liquids such as crude oil, refined petroleum products, and hazardous liquids such as ethane. Therefore, to get a more accurate picture of how Shell Pipeline’s safety record stacks up to comparable operators, our analysis focuses exclusively on PHMSA’s hazardous liquids pipeline data. We also expanded our analysis to look at incidents dating back to 2002.

Shell’s Incident Record

In total, PHMSA data show that Shell was responsible for 194 pipeline incidents since 2002. These incidents spilled 59,290 barrels of petrochemical products totaling some $183-million in damages. The below map locates where most of these incidents occurred. Unfortunately, 34 incidents have no location data and so are not visible on the map. The map also shows the location of Shell’s many refineries, transport terminals, and off-shore drilling platforms.

Open the map fullscreen to see more details and tools for exploring the data.


View Map Fullscreen | How FracTracker Maps Work

Incidents Relative to Other Operators

PHMSA’s hazardous liquid pipeline data account for more than 350 known pipeline operators. Some operators are fairly small, only maintaining a few miles of pipeline. Others are hard to track subsidiaries of larger companies. However, the big players stand out from the pack — some 20 operators account for more than 60% of all pipeline miles in the U.S., and Shell Pipeline is one of these 20.

Comparing Shell Pipeline to other major operators carrying HVLs, we found that Shell ranks 2nd in the nation in the most incidents-per-mile of maintained pipeline, seen in table 1 below. These numbers are based on the total incidents since 2002 divided by the number of miles maintained by each operator as of 2016 miles. Table 2 breaks Shell’s incidents down by year and number of miles maintained for each of those years.

Table 1: U.S. Pipeline operators ranked by incidents-per-mile

Operator HVL Incidents HVL Pipeline Miles Incidents Per Mile (2016)
Kinder Morgan 387 3,370 0.115
Shell Pipeline 194 3,490 0.056
Chevron 124 2,380 0.051
Sunoco Pipeline 352 6,459 0.049
ExxonMobile 240 5,090 0.048
Colonial Pipeline 244 5,600 0.044
Enbride 258 6,490 0.04
Buckeye Pipeline 231 7,542 0.031
Magellan Pipeline 376 12,928 0.03
Marathan Pipeline 162 5,755 0.029

Table 2: Shell incidents and maintained pipeline miles by year

Year Incidents Pipeline Miles Total Damage Notes
2002 15 no PHMSA data $2,173,704
2003 20 no PHMSA data $3,233,530
2004 25 5,189 $40,344,002 Hurricane Ivan
2005 22 4,830 $62,528,595 Hurricane Katrina & Rita
2006 10 4,967 $11,561,936
2007 5 4,889 $2,217,354
2008 12 5,076 $1,543,288
2009 15 5,063 $11,349,052
2010 9 4,888 $3,401,975
2011 6 4,904 $2,754,750
2012 12 4,503 $17,268,235
2013 4 3,838 $10,058,625
2014 11 3,774 $3,852,006
2015 12 3,630 $4,061,340
2016 6 3,490 $6,875,000
2017 9 no PHMSA data $242,800
2018 1 no PHMSA data $47,000 As of 3/1/18

Cause & Location of Failure

What were the causes of Shell’s pipeline incidents? At Shell’s public informational session, it was said that “in the industry, we know that the biggest issue with pipeline accidents is third party problems – when someone, not us, hits the pipeline.” However, PHMSA data reveal that most of Shell’s incidents issues should have been under the company’s control. For instance, 66% (128) of incidents were due to equipment failure, corrosion, welding failure, structural issues, or incorrect operations (Table 3).

Table 3. Shell Pipeline incidents by cause of failure

Cause Incidents
Equipment Failure 51
Corrosion 37
Natural Forces 35
Incorrect Operation 25
Other 20
Material and/or Weld Failure 15
Excavation Damage 11
Total 194

However, not all of these incidents occurred at one of Shell’s petrochemical facilities. As Table 4 below illustrates, at least 57 incidents occurred somewhere along the pipeline’s right-of-way through public areas or migrated off Shell’s property to impact public spaces. These numbers may be higher as 47 incidents have no mention of the property where incidents occurred.

Table 4. Shell Pipeline incidents by location of failure

Location Incidents
Contained on Operator Property 88
Pipeline Right-of-Way 54
Unknwon 47
Originated on Operator Property, Migrated off Property 3
Contained on Operator-Controlled Right-of-Way 2
Total 194

On several occasions, Shell has claimed that the Falcon will be safely “unseen and out of mind” beneath at least 4ft of ground cover. However, even when this standard is exceeded, PHMSA data revealed that at least a third of Shell’s incidents occurred beneath 4ft or more of soil.

Many of the aboveground incidents occurred at sites like pumping stations and shut-off valves. For instance, a 2016 ethylene spill in Louisiana was caused by lightning striking a pumping station, leading to pump failure and an eventual fire. In numerous incidents, valves failed due to water seeping into systems from frozen pipes, or large rain events overflowing facility sump pumps. Table 5 below breaks these incidents down by the kind of commodity involved in each case.

Table 5. Shell Pipeline incidents by commodity spill volumes

Commodity Barrels
Crude Oil 51,743
Highly Volatile Liquids 6,066
Gas/Diesel/Fuel 1,156
Petroleum Products 325
Total 59,290

Impacts & Costs

None of Shell’s incidents resulted in fatalities, injuries, or major explosions. However, there is evidence of significant environmental and community impacts. Of 150 incidents that included such data, 76 resulted in soil contamination and 38 resulted in water contamination issues. Furthermore, 78 incidents occurred in high consequence areas (HCAs)—locations along the pipeline that were identified during construction as having sensitive environmental habitats, drinking water resources, or densely populated areas.

Table 6 below shows the costs of the 194 incidents. These numbers are somewhat deceiving as the “Public (other)” category includes such things as inspections, environmental cleanup, and disposal of contaminated soil. Thus, the costs incurred by private citizens and public services totaled more than $80-million.

Table 6. Costs of damage from Shell Pipeline incidents

Private Property Emergency Response Environmental Cleanup Public (other) Damage to Operator Total Cost
$266,575 $62,134,861 $11,024,900 $7,308,000 $102,778,856 $183,513,192

A number of significant incidents are worth mention. For instance, in 2013, a Shell pipeline rupture led to as much as 30,000 gallons of crude oil spilling into a waterway near Houston, Texas, that connects to the Gulf of Mexico. Shell’s initial position was that no rupture or spill had occurred, but this was later found not to be the case after investigations by the U.S. Coast Guard. The image at the top of this page depicts Shell’s cleanup efforts in the waterway.

Shell replacing leaking pipelines in CA
(Image: Greenpeace)

Another incident found that a Shell crude oil pipeline ruptured twice in less than a year in the San Joaquin Valley, CA. Investigations found that the ruptures were due to “fatigue cracks” that led to 60,000 gallons of oil spilling into grasslands, resulting in more than $6 million in environmental damage and emergency response costs. Concerns raised by the State Fire Marshal’s Pipeline Safety Division following the second spill in 2016 forced Shell to replace a 12-mile stretch of the problematic pipeline, as seen in the image above.

Conclusion

These findings suggest that while Shell is obligated to stress safety to sell the Falcon pipeline to the public, people should take Shell’s “good neighbor” narrative with a degree of skepticism. The numbers presented by PHMSA’s pipeline incident data significantly undermine Shell’s claim of having a proven track record as a safe and responsible operator. In fact, Shell ranks near the top of all US operators for incidents per HVL pipeline mile maintained, as well as damage totals.

There are inherent gaps in our analysis based on data inadequacies worth noting. Incidents dealt with at the state level may not make their way into PHMSA’s data, nor would problems that are not voluntary reported by pipeline operators. Issues similar to what the state of Pennsylvania has experienced with Sunoco Pipeline’s Mariner East 2, where horizontal drilling mishaps have contaminated dozens of streams and private drinking water wells, would likely not be reflected in PHMSA’s data unless those incidents resulted in federal interventions.

Based on the available data, however, most of Shell’s pipelines support one of the company’s many refining and storage facilities, primarily located in California and the Gulf states of Texas and Louisiana. Unsurprisingly, these areas are also where we see dense clusters of pipeline incidents attributed to Shell. In addition, many of Shell’s incidents appear to be the result of inadequate maintenance and improper operations, and less so due to factors beyond their control.

As Shell’s footprint in the Appalachian region expands, their safety history suggests we could see the same proliferation of pipeline incidents in this area over time, as well.

NOTE: This article was amended on 4/9/18 to include table 2.

Header image credit: AFP Photo / Joe Raedle

By Kirk Jalbert, FracTracker Alliance

Aerial image of fracking activity in Marshall County, WV, next to the Ohio River on January 26th, 2018 from approximately 1,000 to 1,200 feet, courtesy of a partnership with SouthWings and pilot Dave Warner. The camera we used was a Nikon D5300. Photo by Ted Auch, FracTracker Alliance, January 2018
Ted Auch, PhD

Fracking’s Freshwater Supply and Demand in Eastern Ohio

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Water is the key ingredient in the hydraulic fracturing process, and its usage – in total and per well – is increasing at an exponential rate. Below, FracTracker takes a look at water withdrawal and use for fracking across 23 Eastern Ohio counties between 2010 and 2016.

Mapping Hydraulic Fracturing Freshwater Supply and Demand in Ohio

Below is a map of annual and cumulative water withdrawal volumes by the hydraulic fracturing industry across Ohio between 2010 and 2016. It displays 312 unique sites, as well as water usage per lateral. The digital map, which can be expanded fullscreen for more features, includes data up until May 2017 for 1,480 Ohio laterals (vertical wells can host more than one lateral well).


View map fullscreen | How FracTracker maps work

The primary take-home message from this analysis and the resulting map is that we can only account for approximately 73% of the industry’s more than 13-billion-gallon freshwater demand by considering withdrawals alone. Another source or sources must be supplying water for these hydraulic fracturing operations.

Hydraulic fracturing rig on the banks of the Ohio River in Marshall County, West Virginia, Winter 2018 (Flight provided by SouthWings)

When Leatra Harper at Freshwater Accountability Project and Thriving Earth Exchange and I brought up this issue with Ohio Division of Water Resources Water Inventory and Planning Program Manager, Michael Hallfrisch, the following correspondence took place on January 24, 2018:

Mr. Hallfrisch: “Where did the water usage per lateral data come from?  Does the water usage include reused/recycled water?  I know that many of the larger operators reuse a significant amount of their flow back because of the high cost of disposal in class II injection wells.”

FracTracker: “[We’]ve been looking at Class II disposal economics in several states and frankly the costs here in Ohio are quite cheap and many of the same players in Ohio operate in the other states [We]’ve looked at.  Granted they usually own their own Class II wells in those other states (i.e., OK, or CO) but the fact that they are “vertically integrated” still doesn’t excuse the fact that the cost of disposing of waste in Ohio is dirt cheap.  As for recycling that % was always a rounding error and last [we] checked the data it was going down by about 0.25-0.35% per year from an average of about 5.5-8.0%.  [We respectfully] doubt the recycling % would fill this 25% gap in where water is coming from.  This gap lends credence to what Lea and [FracTracker] hear time and again in counties like Belmont, Monroe, Noble etc with people telling us about frequent trenches being dug in 1st and 2nd order streams with operators topping off their demands in undocumented ways/means.  Apologies for coming down hard on this thing but we’ve been looking/mapping this thing since 2012 and increasingly frustrated with the gap in our basic understanding of flows/stocks of freshwater and waste cycling within Ohio and coming into the state from PA and WV.”

Consol Energy Wastewater Impoundment adjacent to a Hydraulically Fractured Well Pad in Belmont County, Ohio, Fall, 2017

Consol Energy Wastewater Impoundment adjacent to a Hydraulically Fractured Well Pad in Belmont County, Ohio, Fall, 2017

Consol Energy Wastewater Impoundment adjacent to a Hydraulically Fractured Well Pad in Belmont County, Ohio, Fall, 2016

Broader Implications

The fracking industry in Ohio uses roughly 10-14 million gallons per well, up from 4-5 million gallon demands in 2010, which means that freshwater demand for this industry is increasing 15% per year (Figures 1 and 2). (This rate is more than double the volumes cited in a recent publication by the American Chemical Society, by the way.) If such exponential growth in hydraulic fracturing’s freshwater demand in Appalachia continues, by 2022 each well in Ohio and West Virginia will likely require[1*] at least 43 million gallons of freshwater (Table 1).

Table 1. Projected annual average freshwater demand per well (gallons) for the hydraulic fracturing industry in Ohio and West Virginia based on a 15% increase per year.

Year Water Use Per Well (gallons)
Ohio West Virginia
2019 19,370,077 19,717,522
2020 23,658,666 23,938,971
2021 28,896,760 29,064,215
2022 35,294,582 35,286,756
2023 43,108,900 42,841,519

Water quantity and associated watershed security issues are both acute and chronic concerns at the local level, where fracking’s freshwater demands equal 14% of residential demands across Ohio. These quantities actually exceed 85% of residential demand in several Ohio counties (e.g., Carroll and Harrison), as well as West Virginia (e.g., Doddridge, Marshall, and Wetzel). Interestingly the dramatic uptick in Ohio freshwater demand that began at the end of 2013 coincides with a 50% decline in the price of oil and gas (Figure 3).  The implication here is that as the price of gas and oil drops and/or unproductive wells are drilled at an unacceptable rate, the industry uses more freshwater and sand to ensure acceptable financial returns on investments.

Figures 1-3

Ave. per-well freshwater demand by the hydraulic fracturing industry from Q3-2010 to Q4-2016 2017 in OH

Ave. per-well freshwater demand by the hydraulic fracturing industry from Q3-2010 to Q4-2016 2017 in WV

Average Monthly Price of Brent Crude and WTI Oil ($ Per Barrel)

Note: Data from U.S. Energy Information Administration (EIA) Petroleum & Other Liquids Overview

Total Water Used

To date, the fracking industry has taken on average 90 million gallons of freshwater per county out of Ohio’s underlying watersheds, resulting in the production of 9.6 million gallons of brine waste that cannot be reintroduced into waterways. This massive waste stream is destined for one of Ohio’s Class II Injection wells, but the industry spends less than 1.25% of available capital on water demand(s) and waste disposal. All of this means that the current incentive (cost) to become more efficient is too low. Sellers of water to the industry like the Muskingum Watershed Conservancy District, which we’ve chronicled frequently in the past[2], have actually dropped their price for every 1,000 gallons of water – from roughly $9 to now just $4-6 – for the fracking industry in recent years.

Gulfport Energy’s Barnesville Reservoir freshwater withdrawal pumping station, Belmont County, Ohio, Summer, 2017

Gulfport Energy’s Seneca Lake Reservoir freshwater withdrawal pump in Belmont County, Ohio, Fall, 2015

Gulfport Energy’s Barnesville Reservoir freshwater withdrawal pumping station, Belmont County, Ohio, Spring, 2017

Freshwater Impoundment adjacent to a Hydraulically Fractured Well Pad in Belmont County, Ohio, Fall, 2017

Hydraulic fracturing’s demand is becoming an increasingly larger component of total water withdrawals in Ohio, as other industries, agriculture, and mining become more efficient. Oil and gas wells drilled at the perimeter of the Utica Shale are utilizing 1.25 to 2.5 times more water than those that are staged in the shale “Sweet Spots.” Furthermore, the rise in permitting of so called “Super Laterals” would render all of our water utilization projections null and void. Laterals are the horizontal wells that extend out underground from the vertical well. Most well pads are home to multiple laterals in the range of 4-7 laterals per pad across Ohio and West Virginia.

These laterals, which can reach up to 21,000 feet or almost 4 miles, demand as much as 87 million gallons of freshwater each.

Even accounting for the fact that the super laterals are 17-21,000 feet in length – vs. an average of 7,452 feet – such water demand would dwarf current demands and their associated pressures on watershed security and/or resilience; typically, Ohio’s hydraulically fractured laterals require 970-1,080 gallons of freshwater per lateral foot (GPLF), but super laterals would need an astounding 4,470 GLPF.

Conclusions and Next Steps

The map above illustrates the acute pressures being put upon watersheds and public water supplies in the name of “energy independence.” Yet, Ohio regulators and county officials aren’t putting any pressure on the high volume hydraulic fracturing (HVHF) industry to use less water and produce less waste. We can’t determine exactly how water demand will change in the future. The problem is not going away, however, especially as climate change results in more volatile year-to-year fluctuations in temperature and precipitation. This means that freshwater that was/is viewed as a surplus “commodity” will become more valuable and hopefully priced accordingly.

Furthermore, the Appalachian Ohio landscape is undergoing dramatic transformations at the hands of the coal and more recently the HVHF industry with strip-mines, cracking plants, cryogenic facilities, compressor stations, gas gathering lines – and more – becoming ubiquitous.

Freshwater Impoundment and Hydraulically Fractured Well Pad in Wetzel County, West Virginia, Winter, 2018

Freshwater Impoundment and Hydraulically Fractured Well Pad in Wetzel County, West Virginia, Winter, 2018

Forest clearing in prepration for hydraulic fracturing well pad establishment, Belmont County, Ohio, Spring, 2017

Freshwater Impoundment, hydraulically fractured well pad, and access road in Noble County, Ohio, Spring, 2016

We are seeing significant acreage of deciduous forests, cropland, or pasture that once covered the region replaced with the types of impervious surfaces and/or “clean fill” soil that has come to dominate HVHF landscapes in other states like North Dakota, Texas, and Oklahoma.

This landscape change in concert with climate change will mean that the region will not be able to receive, processes, and store water as effectively as it has in the past.

It is too late to accurately and/or more holistically price the HVHF’s current and past water demand in Ohio, however, such holistic pricing would do wonders for how the industry uses freshwater in the future. After all, for an industry that believes so devotedly in the laws of supply and demand, one would think they could get on board with applying such laws to their #1 resource demand in Appalachia. The water the HVHF industry uses is permanently removed from the hydrological cycle. Now is the time to act to prevent long term impacts on Ohio’s freshwater quantity and quality.

Relevant Data

  • Ohio hydraulic fracturing lateral freshwater demand by individual well between 2010 and the end of 2016. Download
  • Ohio hydraulic fracturing lateral freshwater withdrawals by site between 2010 and the end of 2016. Download

Endnotes

  1. *Certainty, with respect to this change in freshwater demand, is in the range of 86-90% assuming the exponential functions we fit to the Ohio and West Virginia data persist for the foreseeable future. Downing, Bob, 2014, “Ohio Drillers’ Growing Use of Fresh Water Concerns Environmental Activists”, March 19th, Akron, Ohio
  2. Downing, Bob, 2014, “Group Reacts to Muskingum Watershed Leasing Deal with Antero”, April 22nd, Akron, Ohio

By Ted Auch, Great Lakes Program Coordinator, FracTracker Alliance

Falcon Public EIA Project feature image
FracTracker Alliance

Wingspan of the Falcon Pipeline

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A Public EIA of Shell’s Ethane Cracker Pipeline

Pittsburgh, Pennsylvania – Jan. 29 – FracTracker Alliance has released a detailed environmental impact assessment (EIA), including digital maps, of the Falcon Ethane Pipeline being built to feed Shell Appalachia’s ethylene cracker plant in Beaver County, PA.

FracTracker’s Falcon Public EIA Project offers a rich series of interactive maps and articles detailing the Falcon’s proposed route through PA, WV, and OH, likely impacts to waterways, potential blast zones, ecological footprint, proximity to hazardous industrial areas, and more.

Given the issues associated with Mariner East 2 – a PA-based natural gas liquids pipeline whose history has been fraught with citations, public scrutiny is a crucial facet of pipeline construction. The Falcon Public EIA Project represents the first time that public stakeholders have been given such a significant amount of time and detail to investigate a proposed pipeline, including access to specific location information. Public comments are being accepted by the PA Department of Environmental Protection on the Falcon’s permit until February 20th.

“Companies are generally not required to publicly disclose GIS data when applying for permits,” remarked Kirk Jalbert, project lead and Manager of Community Based Research and Engagement at FracTracker. “While concerned citizens can stitch together paper maps provided by companies in their applications, that process can be complex and very labor intensive.”

With FracTracker’s project, however, digital maps and figures are front and center.

Early access to what is being proposed for the Falcon pipeline will enable nearby communities to better understand how its construction and the associated ethane cracker facility, which will produce 1 million tons of ethylene annually for making plastics, will affect their lives. Upon analyzing the data, FracTracker uncovered a number of particularly noteworthy statistics, for example:

  • There are 97.5 miles of pipeline proposed to be built through 22 townships in 3 states.
  • 2,000 properties have been surveyed; 765 easements executed.
  • Falcon will intersect 319 streams and 174 wetlands, with hundreds more proximate to work areas.
  • 550 family residences, 20 businesses, 240 groundwater wells, 12 public parks, 5 schools, 6 daycare centers, and 16 emergency response centers are within potential risk areas.
  • Learn more

“Extreme levels of risk and injustice are commonplace in petrochemical pipeline siting, as well as in where their contents come from and how they get used. This project provides context for the importance of reducing these impacts, both for curtailing environmentally unfriendly plastics as well as for moving away from fossil fuel dependencies,” said Brook Lenker, Executive Director of FracTracker.

The Falcon Public EIA Project is meant to expand public dialogue about what should be included in EIAs and how they should apply to petrochemical pipelines. The project also serves as a model for how regulatory agencies can be more transparent with data when engaging the public. This is especially important in the case of the Falcon pipeline, which will be exempt from Federal Energy Regulatory Commission (FERC) scrutiny and, therefore, not be subject to a full environmental impact assessment.

Explore the Falcon Public EIA Project
FracTracker Alliance

The Falcon: Routes, Facilities & Easements

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Part of the Falcon Public EIA Project

In this segment of the Falcon Public EIA Project, we first focus on the route of the pipeline and prior routes that were considered. We take a closer look at the properties along the route that required easement agreements from landowners. Finally, we locate facilities that will be built as part of the project, such as metering stations and shut-off valves, as well as the pipeline’s construction areas and access roads.

Quick Falcon Facts

  • 97.5 miles of proposed pipeline (an additional 200+ miles surveyed during the process)
  • 2,000 parcels of land surveyed; 765 easements executed; 469 will be needed to execute the route
  • Five meter pads and 18 shut-off valves
  • 111 temporary access roads, 21 permanent access roads
  • 1,273 acres required for construction space; 650 acres for the permanent right-of-way

Map of Falcon pipeline routes, properties, and facilities

The following map will serve as our guide in breaking down these first components. Expand the map full-screen to explore its contents in greater depth. Some layers only become visible at closer zoom levels. Click the “details” tab in full-screen mode to read how the different layers were created.

View Map Fullscreen | How FracTracker Maps Work


Finding a Right-of-Way

Pipeline operators must consider a variety of factors when searching for a viable right of way (ROW) for their project—the continuous stretch of land needed to construct, maintain, and operate the pipeline. This process begins with reviewing data and maps made available by federal, state, and local agencies in order to identify features that would complicate the project. These might include such things as protected wetlands, drinking water sources, abandoned mines, or heavily populated areas.

A second step is to conduct manual field surveys along their planned route. During this stage, engineers do precise measurements to determine how the pipeline will cross individual properties as well as locate site-specific concerns that need to be accounted for, such as the presence of endangered species or archeological sites. FracTracker previously produced a guide to pipeline surveying, which can be found here.

The process of finding a viable pipeline route can undergo dozens of revisions and take months or years to complete. The example image seen below, taken from our interactive map at the top of the page, shows a few of the many different 50ft. ROWs considered by Shell. These were documented every few months as the data changed.

A section of the Falcon route with prior routes considered

The most recent route is highlighted in red, totaling 97.5 miles (Shell’s original press releases stated 94 miles). Segments that represent alternative routes considered in certain places are shown in blue (these earlier divergences total 19 miles). Other areas surveyed at some point in the process are shown in dotted purple (totaling 91.3 miles). Given that the route has changed very little in recent months, as well as the fact that Shell has submitted their permit applications for project, we believe that the route in red is likely the route proposed to regulatory agencies.

Note that, in the interactive map, there is an additional “Air Liquide” pipeline (this is the name of a gas products company) proposed by Shell that will run from the ethane cracker south for about .5 miles. Based on comments made by Shell at public hearings, we assume this will be a nitrogen pipeline feeding the plant from an unknown source.

Acquiring Easements

Perhaps the most significant factor that can determine a pipeline route is finding landowners amenable to having their land surveyed and, ultimately, willing to sign easements to allow the pipeline on their property. In some instances, pipeline companies can be granted eminent domain as a “public utility” to take land by force (ME2). However, Shell has stated publicly that eminent domain in not an option for Falcon, due to the fact that the pipeline services a private facility. FracTracker previously produced a guide for landowners who might be approached by pipeline operators seeking to survey their properties.

The Falcon pipeline will have a permanent ROW of 50ft that will cross 10 municipalities in Pennsylvania, 12 townships in Ohio, as well as northern Hancock County, West Virginia. More than 2,000 individual parcels of land were surveyed across this region. Of those 2,000, Shell approached landowners for 765 unique parcels at some point in the process to obtain easements, either for the pipeline ROW itself or for access roads.

To date, Shell has executed 572 easements. Of these, 469 will be needed to execute the current proposed route. However, as of this time, 14 parcels along the proposed route are still listed as “landowner contacted,” meaning that the easement has not yet been executed. The image below is a page from Shell’s permit applications to the PA DEP listing properties pending in Pennsylvania.

Pending PA easements from Shell’s permit applications

Media sources have reported on some of the details of Shell’s Pipeline easement agreements. In some instances, contracts stated a transactional price of $10 per linear foot as a “placeholder” to get the process started. In other cases, Shell has paid landowners as much as $75 per linear foot of pipeline. These agreements also state that Shell reserved the right to “lay, construct, test, maintain, inspect, operate, repair, renew, relocate, replace, substitute, change the size of, upgrade, alter, mark, protect and remove or abandon in place” any pipelines on the property. Below is an example of how our interactive map represents these parcels and their status. For instance, executed easements are in green and pending or stalled agreements in yellow.

Parcels along the Falcon route and their easement status

Valves & Metering Stations

Pipelines require a number of facilities to properly manage the flow and pressure of gas from one end of the line to another. For instance, metering stations are installed to measure how much gas is in the pipeline system at given points. Falcon has five “pads” where metering stations will be located. Three of these are co-located at the origin points of the pipeline (the MarkWest separator facilities) and a fourth at the ethane cracker end-point. However, the fifth meter stations will be located where the two legs of the pipeline meet in northeast Raccoon Township, Beaver County, PA. This site is called the “Junction” meter pad.

Shut-off valves will also placed along the route—18 in all for Falcon—in order to section off lengths of the pipeline that can be turned off as needed. These valves will be located at fairly regular intervals of 8-10 miles in most places, but are also found just before and after sensitive locations, such as the Oho River crossing and areas and where the lines juncture.

The Risks of Proximity

Metering stations and shut-off valves bring particular risks. For instance, when valves are closed at a section of pipeline for maintenance, or in the event of an emergency, excess gasses must vented to relieve pressure. This is one reason why communities have become concerned about the location of these facilities, such as with a Mariner East 2 pipeline valve in West Goshen Township, PA. Similarly, the Falcon pipelines’ valve in New Somerset, OH, is especially close to residential areas, seen below.

A proposed Falcon shut-off valve site in New Somerset, Ohio

Workspaces & Access Roads

Finally, pipeline operators must identify in their permit applications the “workspace” needed for construction. Shell’s temporary ROW for workspace is approximately 100ft in most stretches along the Falcon’s route, similar to what is shown in the image below. Site-specific conditions, such as road, railroad crossings, and buildings make the workspace narrower in some instances, but much larger workspaces will be needed around sites like metering stations and shut-off valves.

A typical pipeline workspace; this one from the Mariner East 2

The locations of access roads must also be identified in permit applications. Access roads come in two categories and typically require a 25ft ROW. Temporary access roads are used during the construction process and often utilize existing private driveways, farm roads, or are built after clearing land acquired in the easement process. Permanent roads allow long-term access to facilities, such as valves and pumping stations, as well as for bringing in equipment to maintain the pipeline’s ROW. Shell’s plan proposes 111 temporary access roads (28 miles) and 21 permanent access roads (2.3 miles).

Shell’s permit applications state that the total disturbed workspace needed for construction and access roads is approximately 1,273 acres. About half of this will remain cleared for the permanent right-of-way and permanent access roads.

A Closer Look

When a pipeline project is subject to regulatory review, alternative routes are typically offered up by the operator for consideration in weighing different costs and benefits. Major reroutes typically deviate from the proposed route for significant distances in order to avoid significant impediments such as large cities or protected lands. Minor alternatives are shorter in length and used to avoid specific areas of concern, such as a protected wetland. An alternative route might also be selected in order to utilize an existing ROW from other pipelines.

Ohio River Crossing

As noted, there are a number of places along the Falcon route where we see examples of major route changes. Many of these reroutes appear to be due to landowners along the preferred path not signing easements for one reason or another. One of the more significant change occurred at the location where the Falcon crosses the Ohio River in Hancock County, West Virginia, seen below. For many months, Shell’s maps showed a planned crossing south of the current proposed route, but later took a dramatic diversion to the north, apparently due to an easement not having been executed for a single property. What is notable about the new route is that it utilizes property owned by the popular Mountaineer Casino, Racetrack, and Resort.

The current and former Falcon route crossing the Ohio River

Fort Cherry Golf Course Reroute

In another instance, we see a reroute near the Fort Cherry Golf Course in McDonald, Washington County, PA. An earlier route took the Falcon straight through the course, whereas the current proposed route goes further east, disrupting a smaller number of fairways. Notice in the image below that a temporary access road for the pipeline’s construction will also still utilize Fort Cherry Golf Course’s driveway.

The current and former Falcon routes crossing the Ft. Cherry Golf Course

Montour Trail Intersections

Finally, we bring attention to what appears to be some of the few remaining properties with easements not yet settled in order to begin construction. As noted in the excerpt from Shell’s permit application at the top of this page, a number of parcels owned by the Montour Trail Council have a status of: “in negotiation and depended on submitted crossing permit applications,” presumably meaning they would agree to the easement if PA DEP approved Shell’s permits.

Falcon intersections with the Montour Trail

The Montour Trail is a 46-mile long multi-use non-motorized recreational rail-trail located in Washington and Allegheny County, PA, used by more than 400,000 people annually. It also makes up part of the Great Allegheny Passage (GAP), a trail system that stretches over 335 miles from Pittsburgh to Washington, DC. The trail is managed by the nonprofit Montour Trail Council with support from state agencies such as the Pennsylvania Department of Conservation and Natural Resources (DCNR).

We were surprised to find that the Montour Trail will be crossed by the Falcon in 9 locations: 5 by the pipeline itself, 3 by temporary access roads, and 1 by a permanent access road, as illustrated in the image above. Two of the pipeline intersections will be executed using HDD boring. The trail and its intersection with the Falcon can be seen by activating these layers on FracTracker’s interactive map, as illustrated in the image above.

 

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Falcon Project Home

By Kirk Jalbert, FracTracker Alliance