The DOE’s lack of transparency about ARCH2 prevents meaningful public feedback, leaving communities uninformed and unable to engage in decision-making.

FRACTRACKER ALLIANCEPublished June 5, 2024
Key Findings
Hydrogen blending raises safety concerns due to hydrogen embrittlement, potentially affecting pipelines, valves, and household appliances.
Reliance on carbon capture and storage (CCS) technology introduces risks like subsurface carbon dioxide migration, posing threats to nearby communities.
Fracking for methane can lead to groundwater contamination, air pollution, and health effects for nearby communities.
While promising temporary jobs, ARCH2 is unlikely to generate significant long-term employment, potentially extending reliance on coal and gas industries and contributing to job and population loss.
Overview
The Appalachian Regional Clean Hydrogen Hub (ARCH2) project is a major initiative of the U.S. Department of Energy aimed at developing a hydrogen economy in the Appalachian region.[1] However, despite promises of significant advancement in clean energy and economic growth, the project presents substantial risks to the environment and human health and safety.
This article is based on comments submitted to the Department of Energy (DOE) by FracTracker Alliance regarding the hub’s potential environmental, health, and economic impacts on local communities, including the lack of transparency from the DOE, the dangers associated with hydrogen blending, underground gas migration risks, and the impacts of continued reliance on fossil fuel extraction.
Proponents of hydrogen have clearly demonstrated that they don’t know what they are doing on this runaway train. I’m here to remind you that lives could be on the line.”
— Matt Kelso, FracTracker Manager of Data and Technology
Transparency and Public Engagement
A key issue with the ARCH2 project is the lack of transparency from the DOE. According to FracTracker Manager of Data and Technology Matt Kelso, “. . . the agency has decided to keep even basic information about the projects in the hub a secret until the ink is dry on contracts.”[2]
This lack of clarity prevents meaningful public feedback, leaving communities uninformed about potential impacts and unable to effectively engage in the decision-making process. As a result, communities are left to speculate about how the hydrogen hub’s development might affect their environment, health, and daily lives.
Risks of the ARCH2 Hydrogen Hub
The ARCH2 project aims to establish a hydrogen economy in the Appalachian region, but there are a number of critical issues and potential hazards that accompany this initiative.
Hydrogen Blending Risks
Hydrogen blending, a likely application of the hydrogen produced by the ARCH2 project, involves mixing hydrogen with natural gas to create a hybrid fuel. This practice is part of the DOE’s HyBlend initiative, which explores blending up to 30% hydrogen with natural gas for various applications, including heating and power generation. While hydrogen blending offers potential benefits in reducing carbon emissions, it also raises significant safety concerns as a result of hydrogen embrittlement, which is a major risk associated with mixing hydrogen with natural gas in existing pipelines and gas system infrastructure.
Hydrogen embrittlement (HE) occurs when hydrogen atoms diffuse into metals, causing them to become brittle and more prone to failure. This can affect critical infrastructure such as pipelines and valves. In his testimony, Matt Kelso, a senior analyst with FracTracker Alliance, recounted a serious incident to illustrate the potential dangers, “About 10 miles east of where I live, there was a major gas well failure near the bank of Beaver Run Reservoir in Westmoreland County, Pennsylvania. This event…was blamed on [hydrogen embrittlement] in a report by Matergenics.”
While hydrogen embrittlement can lead to catastrophic failures to infrastructure, as seen in the Beaver Run Reservoir incident, the risks of hydrogen blending are not limited to industrial settings. Hydrogen embrittlement can also weaken the metal components of household appliances that rely on natural gas, such as stoves, water heaters, and furnaces. Compromised components increase the likelihood of malfunctions and dangerous failures such as gas leaks or explosions.
The risk is not hypothetical. In his testimony, Kelso shared harrowing experiences from his community in Plum Borough, Pennsylvania, which has experienced multiple home explosions.
“On August 12th of last year, a massive explosion occurred in the Rustic Ridge portion of my community, killing six people,” Kelso noted. The cause remains unknown but is believed to have originated within the house. Allegheny County, where Plum Borough is located, has since experienced two more explosions.
Pore Space and Gas Migration Risks
The ARCH2 hydrogen hub’s reliance on carbon capture and storage (CCS) technology introduces another significant risk due to potential subsurface carbon dioxide migration. Carbon capture and storage involves injecting carbon dioxide into acres of underground pore space—natural voids within rock formations—to store gas under high pressure.
However, long-term carbon storage is unpredictable. Sequestered carbon tends to migrate upward through fissures or fractures in rock formations, which could allow carbon to escape from storage facilities. In the Ohio River Valley, this risk is compounded by the abandoned oil and gas wells that are abundantly present in the region.
According to Katie Jones, an analyst with FracTracker Alliance who specializes in issues related to the Ohio River Valley region, “ARCH2’s hydrogen production will rely on largely unproven carbon capture and storage technology to reduce its emissions.”
Jones states in her comments to the DOE in March 2024 that the risk of subsurface carbon dioxide migration poses serious safety threats to nearby communities, including human exposure to hazardous and highly concentrated carbon dioxide, drinking water contamination, earthquakes, and explosions.[3]
“Developers are being allowed to move forward with hydrogen and carbon capture and sequestration proposals before gaining the necessary experience and understanding of the technology and its infrastructure,” Jones writes in her comments.
“The additional responsibility of permitting, maintaining, and monitoring ARCH2 projects will further burden state regulatory agencies that are already underfunded and who have no practical experience with long-term geologic sequestration of carbon dioxide.”
— Katie Jones, FracTracker Alliance Ohio River Valley Coordinator
Environmental and Health Impacts
The broader environmental and health impacts of the hydrogen hub also warrant scrutiny. Hydrogen production from methane gas, a key component of the project, involves hydraulic fracturing, or fracking, which has well-documented adverse effects on both the environment and public health.
Environmental Impacts
Fracking requires large volumes of water mixed with chemicals to fracture underground rock formations and release natural gas. This process can lead to significant contamination of groundwater. Chemicals used in fracking fluids, some of which are known carcinogens, can seep into aquifers, posing a risk to drinking water supplies. Furthermore, fracking produces substantial wastewater, which contains not only the original fracking chemicals but also radioactive materials and heavy metals from underground.
Along with water contamination, fracking contributes to air pollution. Methane, a potent greenhouse gas, is often released during drilling and extraction. Methane leaks from fracking sites can significantly contribute to climate change, as methane is more effective at trapping heat in the atmosphere than carbon dioxide. Other pollutants, such as volatile organic compounds (VOCs) and particulate matter, are also emitted during the fracking process, degrading air quality and contributing to respiratory issues in nearby communities.
Health Impacts
The health impacts of fracking on nearby populations are also profound. Studies have consistently linked proximity to fracking sites with a range of serious health issues:[4]
- Respiratory diseases. Research indicates residents living near drilling operations face heightened risks of respiratory diseases due to exposure to air pollutants such as VOCs and particulate matter. These pollutants can cause or exacerbate conditions like asthma, chronic obstructive pulmonary disease (COPD), and other respiratory ailments.
- Adverse birth outcomes. Fracking has also been associated with adverse birth outcomes. Research shows that pregnant women living near fracking sites are more likely to experience complications such as preterm births and low birth weights. These conditions can have long-term health implications for children, including developmental delays and increased susceptibility to chronic diseases.
- Cancer risk. Some of the chemicals used in fracking fluids are known carcinogens, and prolonged exposure to these substances can increase the risk of various cancers. For example, benzene, a common fracking chemical, is linked to leukemia and other blood disorders. The long-term health effects of exposure to fracking-related pollutants are still being studied, but the existing evidence points to significant risks.
Communities near fracking sites often bear the brunt of these environmental and health impacts. In Pennsylvania, for instance, residents have reported contaminated drinking water, foul-smelling air, and a range of health problems since the onset of fracking activities. Despite these reports, regulatory oversight remains inconsistent, and many affected communities feel their concerns are not adequately addressed.
Economic Impacts
Economically, the project is a double-edged sword. While it promises temporary construction jobs, it is unlikely to generate significant long-term employment. According to research by the Ohio River Valley Institute (ORVI), “Building a hydrogen hub would only artificially extend the life of the coal and gas industries, meaning that communities in the region will continue to see job and population loss.”[5] A proposed facility in West Virginia, for instance, expects to create 2,000 construction jobs but only a few hundred permanent positions.
Hydrogen is portrayed as a ‘clean’ source of energy for powering industries like manufacturing, but it’s important to distinguish marketing from facts.”
—Ohio River Valley Institute in “Appalachian Hydrogen Facts”
Conclusion
The ARCH2 project presents numerous risks and uncertainties that need to be addressed. Transparent communication, thorough risk assessment, and robust safety measures are essential to ensure the project’s benefits do not come at an unacceptable cost to the communities it aims to serve.
As Kelso states in his concluding comments to DOE, “Proponents of hydrogen have clearly demonstrated that they don’t know what they are doing on this runaway train. I’m here to remind you that lives could be on the line.”
Does hydrogen have a role in our clean energy future? Read more by FracTracker Alliance on why hydrogen is a carbon-intensive fuel source.
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